Ngaba uyalwazi uLondolozo lweMihla kunye neMiqathango yeMill ye-Electromagnetic Wire Rolling Mill?

Iindlela Zokugcina Imihla Ngemihla

Ulondolozo lwemihla ngemihla lujolise “ekuhlolweni, ekucoceni, ekuthanjisweni nasekulungiseni izinto”, ngenjongo yokukhangela iimpazamo ezinokuthi zibe kho kwangethuba, ukunciphisa ukuguga, nokuqinisekisa ukubaI-I-I-I-I-I-Electromagnetic Wire Rolling Millisebenza ngokuzinzileyo kwisakhono esipheleleyo. Umsebenzi wokulondoloza kufuneka wenziwe emva kokuba izixhobo zivaliwe, zicinywe kwaye zipholile ukuqinisekisa ukhuseleko lokusebenza.

1. ULondolozo lweNkqubo yeRoller (Icandelo elingundoqo)

I-tungsten carbide rolls (Φ160-280mm) ingundoqo ye-rolling mill, ichaza ngokuthe ngqo ukuchaneka kunye nomgangatho ophezulu wocingo lwe-electromagnetic. Ulondolozo lwemihla ngemihla kufuneka lubandakanye:

- Ukuhlolwa okubonakalayo: Qwalasela umphezulu wemiqulu ukuze ubone imikrwelo, ukuguga, ukuqhekeka okanye ukuncamathela kwezinto zangaphandle (ezifana neetshiphusi zentsimbi, uthuli) phambi kokuba uqalise usuku ngalunye. Ukuba imikrwelo okanye ukunxitywa kufunyenwe, sebenzisa izixhobo zobuchwephesha zokupholisha ukuzilungisa kwangethuba; ukuba iintanda zenzeka, buyisela imiqulu ngokukhawuleza ukuphepha ukuchaphazela ukuchaneka kwemveliso okanye ukwenza umonakalo wesixhobo.

- Ukucoca: Emva kokusebenza kwemihla ngemihla, sebenzisa ibrashi ethambileyo okanye umoya ocinezelweyo (ngoxinzelelo oluphantsi ukuphepha ukonakalisa umphezulu we-roll) ukususa iitshiphusi zetsimbi, uthuli kunye neoyile yokuthambisa eseleyo kwimiqulu. Musa ukusebenzisa i-ejenti yokucoca i-corrosive, njengoko iya konakalisa i-tungsten carbide surface kunye nokunciphisa ubomi be-roll.

- I-Lubrication: Faka i-oyile ekhethekileyo yobushushu obuphezulu, i-oyile yokuthambisa engaguqukiyo kwiibheringi zomqulu kunye neengxenye zokuhambisa rhoqo kwiiyure ezi-8 zokusebenza. Qinisekisa ukuba ukuthambisa kuyafana, kwaye ujonge ukuvuza kweoyile. I-lubrication engonelanga iya kubangela ukungqubana okugqithisileyo phakathi kwemiqulu kunye neebheringi, okukhokelela ekugqithiseni kunye nokugqoka.

- UkuJonga ukuchaneka: Sebenzisa izixhobo zokulinganisa zobuchwephesha ukujonga i-gap ye-roll kunye ne-rolling tolerance (efunekayo ibe yi-± 0.01mm) rhoqo kwiiyure ze-24. Ukuba unyamezelo lungaphezulu komgangatho, hlengahlengisa indawo yokuqengqeleka kwangexesha ukuze uqinisekise ukuba ucingo lwe-electromagnetic oluphumayo luyahlangabezana neemfuno ezichanekileyo.

2. UThutho kunye noLondolozo lweNkqubo yoLawulo

II-I-I-I-I-I-Electromagnetic Wire Rolling MillUkusebenza kwesantya esiphezulu (i-600m / min eqhubekayo yokusebenza) kunye ne-ultra-precision rolling ixhomekeke kwinkqubo yothumelo oluzinzileyo kunye nenkqubo yokulawula ububanzi. Ulondolozo lwemihla ngemihla lubandakanya:

-Izahlulo zoThumelo: Jonga iigiya, amatyathanga, amabhanti kunye namanye amacandelo othumelo ukukhululeka, ukunxiba okanye ingxolo engaqhelekanga ngexesha lokusebenza. Qinisa iindawo ezikhululekileyo ngexesha; buyisela iigiya ezigugileyo okanye amabhanti ukunqanda ukusilela usulelo. Emva kokusebenza kwemihla ngemihla, coca iindawo zothumelo kwaye usebenzise igrisi yokuthambisa ukunciphisa ukukhuhlana.

-Isixokelelwano soLawulo: Jonga ubume bokusebenza kobungqingqwa kunye nobubanzi benkqubo yolawulo, qinisekisa ukuba umboniso uqhelekile, kwaye iiparamitha (ezifana nemilinganiselo yegalelo: ubukhulu 0.8-8.0mm, ububanzi 2-25.0mm; amacandelo emveliso 20mm²) achanekile. Coca iphaneli yokulawula kunye nemigca yokudibanisa ukuphepha ukuqokelelwa kothuli oluchaphazela ukuhanjiswa kwesignali. Jonga inkqubo yokugcinwa kude kwe-IoT ukuqinisekisa ukuba ikwi-intanethi, ukwenzela ukuba i-24/7 inkxaso yokugcinwa kude inokufumaneka xa ifuneka.

- Izixhobo zoMbane: Hlola isiphaluka, ibhokisi ye-junction kunye nezixhumi zombane ukukhululeka, ukushisa okanye umonakalo. Qinisekisa ukuba unikezelo lwamandla luzinzile, kwaye isixhobo sokumisa sithembekile ukukhusela iimpazamo zombane ezifana neesekethe ezimfutshane.

3. ULondolozo lwe-Anealing & Coating Modules (Amacandelo aDityanisiweyo)

Iimodyuli ezidibeneyo zokudibanisa kunye neemodyuli zibalulekile ekuqinisekiseni ukuhanjiswa kunye nomgangatho we-insulation wocingo lwe-electromagnetic. Ulondolozo lwemihla ngemihla kufuneka lugxile koku:

- I-Annealing Module: Jonga i-annealing temperatures kunye neeparameters zexesha ukuqinisekisa ukuba ziyahambelana neemfuno zenkqubo (ukugcina i-conductivity ephezulu kunye nokunciphisa ilahleko yokuxhathisa). Coca isithando somlilo rhoqo ukuze ususe isikali se-oxide kunye nokungcola okushiyekileyo, okuya kuchaphazela umphumo we-annealing. Khangela into yokufudumeza umonakalo, kwaye uyibuyisele ngexesha xa ingaphumeleli.

- Imodyuli yoKwaleka: Jonga i-insulation coating (i-enameled, iphepha okanye i-polyester wrap) inkqubo yokubonelela ukuqinisekisa ukuba izinto zokugquma zanele kwaye iingubo zifana. Coca umbhobho wokugquma kunye neerola ezikhokelayo ukunqanda ukungalingani okanye ukuncamathela kwezinto zangaphandle, okuya kuchaphazela umgangatho wokugquma kunye nokugqiba komphezulu wocingo lwe-electromagnetic. Emva kokusebenza kwemihla ngemihla, hlambulula imodyuli yokugqoka ukukhusela izinto zokugubungela ukuqinisa kunye nokuvimbela umbhobho.

4. Ukucocwa nokuHlolwa kweZixhobo xa zizonke

- Coca yonke indawo yezixhobo zokusebenza, i-workbench kunye nommandla ojikelezileyo emva kokusebenza kwemihla ngemihla ukususa iitshiphusi zetsimbi, uthuli kunye neoli yokuthambisa, ukugcina indawo yokusebenza icocekile kunye nokunciphisa umngcipheko wokungaphumeleli kwezixhobo ezibangelwa yinto yangaphandle.

- Qwalasela iindawo ezingatshintshiyo zesixhobo (ezifana nesitendi esinoyilo olunelungelo elilodwa lomenzi wechiza) ukuba asiboleki, qinisekisa ukuba indawo yokumisa izinzile, kwaye ugcine ubomi obuyi-3x ubude obuziswe luyilo olunelungelo elilodwa lomenzi wechiza. Qwalasela isixokelelwano se-hydraulic (ukuba sikhona) ukuvuza kwe-oyile, kwaye wongeze i-oyile yehydraulic kwangexesha ukuba inqanaba le-oyile alanelanga.

-Rekhoda imo yokusebenza, isiqulatho sokulondolozwa kunye neemeko ezingaqhelekanga zeI-I-I-I-I-I-Electromagnetic Wire Rolling Millyonke imihla, ukwenza ilog yokugcina ukulandelela kunye nohlalutyo olulandelayo.

ImiGaqo engundoqo

1. ImiGaqo yoKhuseleko oluSebenzayo

-Abasebenzi kufuneka baqeqeshwe ngobuchwephesha kwaye baqhelene neenkqubo zokusebenza kwesixhobo phambi kokuba basebenzise ilitye lokungqusha. Musa ukusebenzisa izixhobo ngaphandle kokugunyaziswa okanye utshintshe iiparamitha zokusebenza ngokuthanda kwakho.

- Ngaphambi kokuba uqalise izixhobo, khangela ukuba zonke izixhobo zokukhusela (ezifana nezikhuselo ezikhuselayo, amaqhosha okumisa ngokukhawuleza) zilungile kwaye ziyasebenza. Musa ukususa okanye ukonakalisa izixhobo zokhuseleko ngexesha lokusebenza.

- Ngexesha lokusebenza kwe-high-speed yesixhobo (600m / min), musa ukubeka izandla, izixhobo okanye ezinye izinto kwindawo yokuguqa ukuze ugweme ukulimala komntu okanye umonakalo wezixhobo. Ukuba iimeko ezingaqhelekanga zenzeka (njengengxolo engaqhelekanga, ukutshisa, iziphene zomgangatho wemveliso), cofa iqhosha lokumisa likaxakeka ngoko nangoko, cima umbane, kwaye ujongane nengxaki emva kokuba isixhobo siyeke ngokupheleleyo.

- Xa usenza ulondolozo, ukucoca okanye ukutshintshwa kwenxalenye, kufuneka kucinywe umbane kwaye kuxhonywe uphawu "lolondolozo oluqhubekayo, akukho mbane luvuliwe" ukuthintela ukuqala ngengozi kwesixhobo.

2. Imiqathango yoMsebenzi weZixhobo

- II-I-I-I-I-I-Electromagnetic Wire Rolling Millkufuneka ihlanjululwe kwi-15-30 imizuzu ngaphambi kokuqala, ngokukodwa inkqubo ye-roller kunye nemodyuli ye-annealing, ukuqinisekisa ukuba izixhobo zifikelela kubushushu obuqhelekileyo bokusebenza, ukuphepha umonakalo woxinzelelo lwe-thermal kwimiqulu kunye namanye amacandelo, kwaye uqinisekise ukuchaneka kwemveliso.

- Landela ngokungqongqo iimfuno zenkqubo ukuseta imilinganiselo yokufaka, ukudlula okuqengqelekayo, iiparamitha ze-annealing kunye neeparitha zokwaleka. Musa ukudlula umthwalo olinganisiweyo wesixhobo (njengobukhulu begalelo 0.8-8.0mm, ububanzi be-2-25.0mm) ukuphepha ukulayisha ngaphezulu kwesixhobo kunye nokwenza umonakalo.

-Xa utshintsha imilinganiselo yocingo lwe-electromagnetic, lungisa i-gap ye-roll, iiparamitha zokulawula kunye neeparitha zokugqoka ngexesha, kwaye uqhube uvavanyo oluqhutywe kunye nebhetshi encinci yezixhobo zokuqinisekisa ukuba imveliso ihlangabezana neemfuno phambi kokuveliswa kobuninzi.

- Gwema ukusebenza okuqhubekayo kwexesha elide kwesixhobo ngaphaya kwexesha elichaziweyo. Cwangcisa amaxesha afanelekileyo okuphumla okuvala ukuvala ukunciphisa ukuguga kwezixhobo kunye nokufudumeza, ukwandisa ubomi benkonzo yezixhobo kunye namacandelo ayo.

3. Amanyathelo oLondolozo kunye noTshintsho

- Sebenzisa izixhobo zokuqala okanye ezihambelanayo (ezifana ne-tungsten carbide rolls, iibheringi, ioli yokuthambisa) xa utshintsha iindawo. Musa ukusebenzisa izixhobo ezingaphantsi, eziya kuchaphazelaI-I-Electromagnetic Wire Rolling Mill’s ukusebenza kunye nobomi benkonzo, kwaye kunokubangela iingozi zokhuseleko.

- Xa utshintsha imiqulu, qaphela ukuchaneka kofakelo, qinisekisa ukuba ii-rolls zihambelana kwaye i-gap ifana, kwaye ulungelelanise ukuchaneka kwi-± 0.01mm emva kokufakwa ukuze ugweme ukuchaphazela umgangatho wokugubha.

- Ioyile yokuthambisa kunye neearhente zokucoca ezisetyenziswayo kufuneka zihlangabezane neemfuno zesixhobo. Musa ukudibanisa iintlobo ezahlukeneyo zeoyile yokuthambisa, kwaye ubuyisele ioyile yokuthambisa rhoqo (ngokweeyure zokusebenza kwesixhobo) ukuqinisekisa isiphumo sokuthambisa.

- Kwinkqubo yokugcina i-IoT ekude, qinisekisa ukuba uthungelwano aluthintelwanga, kwaye musa ukukhupha ngaphandle kwenethiwekhi okanye uguqule izicwangciso zesistim. Xa udibana neziphene ezingenako ukusonjululwa kwisiza, qhagamshelana nomboneleli we-GRM kwangethuba ukuze usebenzise inkonzo yogcino olukude lwe-24/7.

4. ImiQathango yokuSingqongileyo kunye noGcino

- Izixhobo kufuneka zifakwe kwindawo yokusebenzela ecocekileyo, eyomileyo, enomoya, ukuphepha ukufuma, uthuli, igesi eyingozi okanye i-vibration eqinile, eya kuchaphazela ukuchaneka kwesixhobo kunye nobomi benkonzo.

- Xa iI-I-I-I-I-I-Electromagnetic Wire Rolling Millayisebenzisi ixesha elide (ngaphezu kweveki ye-1), hlambulula zonke izixhobo ngokucokisekileyo, sebenzisa ioli echasene ne-rust kwi-rolls, iinxalenye zokuhambisa kunye nezinye izinto zetsimbi, zigqume izixhobo ngesigqubuthelo sothuli, kwaye unqumle umbane.

- Jonga rhoqo ubushushu bendawo yokusebenza kunye nokufuma, gcina iqondo lobushushu phakathi kwe-15-30 ℃ kunye nomswakama ongaphantsi kwe-60%, ukuphepha inkqubo yokulawula kunye neenxalenye zombane ezichatshazelwa kukufuma.