Oomatshini ababini abaPhezulu abaqengqelekayoukuthembela kwii-roller ezimbini ezijikelezayo zokusebenzisa uxinzelelo kwizinto eziphathekayo, ukugqiba iinkqubo ezifana ne-metal sheet rolling, i-rubber mixing, i-polymer rolling, kunye ne-lithium electrode sheet pressing. Zisetyenziswa ngokubanzi kwisinyithi, izinto ezintsha, iiplastiki zerabha, amandla amatsha, uphando lwebhubhoratri kunye nophuhliso, kunye nezinye iinkalo. Ii-rolling Mills zizixhobo ezichanekileyo ezinomsebenzi onzima, kunye nokuhambelana, ukunciphisa, ubushushu, ukuthambisa, kunye nokukhuselwa kokhuseleko lwenkqubo yomqulu kuchaphazela ngokuthe ngqo ukuchaneka kobunzima bemveliso egqityiweyo, ubomi bee-roller, kunye nokhuseleko lobuqu lwabaqhubi. Uninzi lwezixhobo zokungaphumeleli kunye neziphene zemveliso zibangelwa kakhulu kukusebenza okungafanelekanga kunye nokungabikho kokuhlolwa kwemihla ngemihla. Ukuqonda amanqaku aphambili okusebenzisa i-double roll rolling mill kunokunciphisa ukungaphumeleli kwexesha lokuphumla, ukwandisa ubomi benkonzo yomatshini wonke, kunye nokuqinisekisa imveliso ezinzileyo yemveliso.
1, Amanqaku aphambili ohlolo lokuqalisa kwangaphambili
Ngaphambi kokutya okusesikweni kunye nokuqengqeleka, ukuhlolwa komatshini okupheleleyo kufuneka kugqitywe, kwaye ukuveliswa kokutya ngokuthe ngqo akuvumelekanga.
1. Inkqubo yerola kunye nokuhlolwa kwesithuba serola
Khangela umphezulu welitye lokusila ukuze uqinisekise ukuba akukho zintanda, imingxuma, izinto zokuncamathela, imikrwelo okanye umonakalo; Khangela ukuhambelana kwee-rolling mill rolls kwaye uqinisekise ukuba ixabiso le-gap kumacala omabini liyahambelana ukuphepha ukwenzeka kwezinto ezinqabileyo kunye nezincinci zokuqengqeleka kwelinye icala. Xa ulungelelanisa i-gap phakathi kwee-roller, macala omabini kufuneka alungelelaniswe ngokulinganayo kwaye ngokulinganayo. Akuvunyelwanga ukuba ucinezele ngamandla kwicala elinye ukukhusela i-deformation ye-roller phantsi koxinzelelo kunye nomonakalo kumacandelo.
2. Ukuqinisekiswa kwenkqubo yokuhanjiswa kunye nokuthambisa
Khangela ukuba amanqanaba e-oyile yokuthambisa yeebheringi, iigiya, kunye nezinciphisi zanele, kwaye akukho zithintelo okanye ukuvuza kwisekethe yeoli; Izibophelelo, iibholiti, kunye nezikhonkwane azikhululeki. Ukungathambisa okungonelanga kunokubangela ukutshisa okugqithisileyo, ingxolo engaqhelekanga, kunye neziphene zokutsha kweshaft.
3. Uvavanyo lweNkqubo yokuPholisa/Ukufudumala
Ngokusekelwe kwizinto ezicwangcisiweyo, qinisekisa ukuba isiphaluka samanzi okupholisa okanye isistim sokujikeleza kokufudumeza sisebenza ngokuqhelekileyo ngaphandle kokuvuza kwamanzi okanye ukuvaleka; Ubushushu obungaqhelekanga belitye lokusila bunokubangela ngokuthe ngqo ukumila kwepleyiti engalunganga, ukuncamathela kwerola, kunye nomonakalo obushushu kumphezulu werola.
4. Ukuqinisekiswa kwezixhobo zokukhusela ukhuseleko
Zonke izikhuselo ezikhuselayo, i-interlocks yokukhusela, kunye namaqhosha okumisa ngokukhawuleza aphelile kwaye asebenzayo, kwaye ukukhutshwa okungavumelekanga kwamacandelo okukhusela okukhuselekileyo akuvumelekanga; Qinisekisa ukuba umsebenzi wokumisa unxunguphalo unokuqaliswa ngokukhawuleza.
5. Akukho msebenzi wokulinga umthwalo
Emva kokugqiba zonke iimvavanyo, izixhobo kufuneka ziqhube ngesantya esiphantsi ngaphandle komthwalo kwimizuzu emi-3-5, jonga ukuba kukho ingxolo engaqhelekanga okanye ukungcangcazela, nokuba ukunyuka kobushushu obuthweleyo kuqhelekileyo. Emva kokuqinisekisa ukuba akukho nto ingaqhelekanga, izinto eziphathekayo zinokufakwa kwimveliso.
2, Izilumkiso zokusebenza ngexesha lemveliso kunye nenkqubo yokusebenza
1. Ukulawula ngokufanelekileyo ubungakanani boxinzelelo olulodwa
Musa ukuseta ukunciphisa kakhulu ngexesha elinye. Ukunciphisa kokuqala akufanele kube kukhulu kakhulu, kwaye ukuqengqeleka kufuneka kwenziwe ngokuphindaphindiweyo ngokwezinto eziphathekayo kunye nobukhulu. Ukuba ucinezelo lugqithise kuluhlu lwezixhobo, luya kubangela ukugoba, ukuthwala umthwalo ongaphezulu, i-alamu yokulayishwa kwemoto, kwaye konakalise ngokunzulu ubume bomatshini.
2. Ukulungelelaniswa kokutya kwezinto eziphathekayo ukuthintela ukutenxa kunye nokutyibilika
Izinto eziphathekayo kufuneka zondliwe kwi-gap phakathi kwee-rollers embindini kwaye zilinganiselwe yi-baffle yesikhokelo ukuphepha amandla angaphandle. Xa kukho ukutenxa kwezinto okanye ukutyibilika, isantya sokuqengqeleka kufuneka sincitshiswe ngokufanelekileyo, isikhewu sokuqengqeleka kufuneka silungiswe kakuhle, i-oyile kunye nokungcola okuphezu komhlaba kufuneka kucocwe, kwaye ukunyanzeliswa kokunyanzeliswa kunye nokuqengqeleka okuqinileyo kufuneka kuthintelwe ukuthintela ukukrwela umphezulu womqulu.
3. Beka esweni utshintsho lobushushu
Ukubeka iliso ngokuqhubekayo ukushisa kwee-rolling rolls kunye neebheringi ngexesha lenkqubo yokuguqa. I-friction ivelisa ubushushu obubangela ukuba ilitye lokusila lande, litshintshe ngokungangqalanga umsantsa phakathi kwemiqulu. Kuyimfuneko ukwenza ixabiso elincinci lembuyekezo ye-roll gap esekelwe kwiinguqu zeqondo lokushisa; Hlola inkqubo yokupholisa ngexesha elifanelekileyo xa ubushushu buphezulu kakhulu ukuphepha ukuguqulwa kwe-thermal ye-roller.
4. Ukuthintela ngokungqongqo imisebenzi eyingozi nengekho mthethweni
Xa isixhobo sisebenza, izandla kunye nezixhobo zithintelwe ngokungqongqo ukuba zingangeni kwindawo apho i-rolling mill idibeneyo; Ukucocwa kwe-adhesive kunye ne-debris kwi-roller surface kufuneka kumiswe ukuze kuqhutywe. Abanini-zithuthi bafanele banyamekele kakuhle ukhuseleko lwabasebenzi, bagcine iinwele ezinde kwiminqwazi yomsebenzi, kwaye banqande impahla exengayo ukuze baphephe ukubanjiswa kwiindawo ezijikelezayo. Abangezongcali abavumelekanga ukuba basebenzise izixhobo.
5. Ukuqwalaselwa kwexesha lokwenyani kwimeko yemveliso kunye nesixhobo
Nika ingqalelo kubunzima kunye nomgangatho womgangatho wephepha lesinyithi ngexesha lenkqubo yokuvelisa, kunye nokungcangcazela kwezixhobo, ingxolo, kunye notshintsho kuxinzelelo lweoyile kunye nangoku; Xa kukho ingxolo engaqhelekanga, ukungcangcazela okumandla, okanye ukunyuka kobushushu obungaqhelekanga, umatshini kufuneka uvalwe ukusombulula ingxaki ngokukhawuleza, kwaye akuvumelekanga ukuqhubeka nokuvelisa ngempazamo.
3, Ukucinywa kunye nokuvala ukusebenza kweenkcukacha
1. Emva kokuba imveliso igqityiwe, phakamisa i-gap phakathi kwee-roller kwaye ulungelelanise i-gap phakathi kwee-rollers kwindawo efanelekileyo yokuvula. Musa ukugcina ii-roller kwimeko ye-zero gap compression ixesha elide ukukhusela i-deformation ebangelwa uxinzelelo lwexesha elide.
2. Emva kokuba izixhobo ziyeke ngokupheleleyo ukujikeleza, qhuba umsebenzi wokucoca umphezulu we-roller, sebenzisa ilaphu elithambileyo ukucoca izinto ezishiyekileyo kwi-roller surface, kwaye unqande izixhobo ezilukhuni ekukhambeni i-roller surface ukuze ugweme i-scratches engapheliyo kunye nomonakalo.
3. Ukuba umatshini ungasebenzi ixesha elide, umphezulu we-roller kufuneka ucinywe kwaye kufuneka kuthathwe amanyathelo okuthintela umhlwa; Inxalenye yolawulo lwe-elektroniki kufuneka ikhuseleke uthuli kunye nobungqina bokufuma, kwaye izinto zombane akufanele zihlanjwe ngokuthe ngqo ngamanzi.
4. Ukugcinwa kwezixhobo kufuneka kunqumle umbane oyintloko, ukwenza ukuboniswa kombane, kwaye kuthintele iingozi zokhuseleko ezibangelwa kukuqalisa ngengozi.
4. Amanqaku aphambili okugcinwa kwemihla ngemihla kunye nokugcinwa
1. Ukuthambisa rhoqo kunye nokugcinwa
Landela ngokungqongqo umjikelo wesandla wesixhobo ukongeza igrisi yokuthambisa ehambelanayo kwiibheringi, iigiya, kunye neendlela zokuhambisa ukuthintela ukuguga kunye nomonakalo obangelwa kukunqongophala kweoyile. Eli lelona nyathelo libalulekileyo ekwandiseni ubomi benkonzo yomatshini wokungqusha.
2. Qinisekisa rhoqo ukuhambelana kunye nokuchaneka kwe-gap ye-rolling mill rolls
Emva kokusetyenziswa ixesha elide, inkqubo ye-roller inokufumana i-offset. Hlola rhoqo izikhewu phakathi kwee-roller kumacala omabini kwaye uzilinganise ngexesha elifanelekileyo ukuqinisekisa ukuqina okufanayo kunye nokuzinza kwemveliso egqityiweyo.
3. Ukhuseleko lwerola
I-rolling mill iyinxalenye yexabiso eliphezulu, elithintela impembelelo yezinto ezinzima kunye nokutyunyuzwa ngokuthe ngqo kwezinto ezingcolileyo kwi-rolling surface; Ukulungisa ngokukhawuleza nawuphi na umonakalo kwi-roller surface ukukhusela iziphene ekuphindaphindeni kwimveliso yonke.
4. Ukuhlolwa kwenkqubo ye-hydraulic kunye nombane
Jonga rhoqo inqanaba leoli ye-hydraulic kunye nokuba kukho ukuvuza kwiimodeli zehydraulic; Hlola rhoqo iisekethe zombane kwaye ugcine ikhabhinethi yokulawula yomile kwaye ingena umoya.
5. Ukuseka iirekhodi zokusebenza kwesixhobo, ukurekhoda ixesha lokusebenza, iimpazamo, kunye nexesha lokulondoloza, ukuququzelela ukulandelwa kwempazamo kamva.