Yintoni umgaqo wokusebenza wePV Ribbon Rolling Mills

      I-PV Ribbon Rolling Mills yeyodidi oluchanekileyo olubandayo ezimbini / ezine umqulu oguqukayo oqhubekayo wokusila, okhethekileyo kwi-oksijini ebandayo ejikelezayo yeentonga ezijikelezayo zobhedu kunye neebhilithi ezicaweni zobhedu ezicwebileyo zibe yi-ultra-thin photovoltaic interconnect strips kunye ne-converging copper strips. Undoqo uxhomekeke kumgaqo wentsimbi ebandayo deformation yeplastiki, idityaniswe noxinzelelo rhoqo oluvaliweyo-loop ulawulo ukufikelela micrometer kwinqanaba ultra-obhityileyo ukuchaneka ukubumba.

1, IMithetho-siseko enguNdoqo yeFiziksi eSisiseko (Ukuguqulwa kweCold Rolling)

Roller umthungo extrusion iplastiki deformation

Izibini eziphezulu kunye nezisezantsi ze-high-precision hard alloy rolling rolls zijikeleza ngokulandelelanayo, kunye nocingo olujikelezileyo lobhedu / i-billet flat flat idlula kwi-preset encinci ye-roller gap; Imithombo yegesi yeHydraulic/nitrogen ibonelela ngoxinzelelo oluqengqelekayo, ibangela ukuba isinyithi sibe namava okunciphisa ubukhulu, ukwandiswa kobubanzi, kunye nokwandiswa kobude phantsi koxinzelelo. Kwimeko ebandayo ebandayo, iinkozo zicocwa ngaphandle kwesidingo sokufudumeza kunye nokunyibilika.

I-Friction iqonda ukutyisa kunye nokubumba

Uqhagamshelwano phakathi komphezulu we-rolling Mill kunye ne-copper material yenza i-static friction, idonsa ucingo ngesantya esiqhubekayo ngelixa i-radially icinezela kwaye iyancipha; Ukucinezela kaninzi ngenyathelo ngenyathelo, ngolawulo olungqongqo kumthamo wokucofa okukodwa, ukunqanda ukuqhekeka komcu wobhedu, i-edge burrs, kunye nokunxaxha kwe-dimensional.

Umthetho wokungaguquki kwevolumu

Umthamo opheleleyo wemathiriyeli yobhedu ngaphambi nasemva kokuqengqeleka uhlala ungaguquguquki: ubukhulu buyancipha → ubude bunwenwe kakhulu, kwaye isantya esolula sihambelana nokuvula, ukutsalwa, kunye nokujika phambi nasemva kwelitye lokusila.

2, Ukuhamba okupheleleyo nokuqhubekayo komatshini wonke (umgca wemveliso odibeneyo)

1. Ukufakwa kocingo, ukuzoba kwangaphambili kunye nonyango lwangaphambili

Intonga yobhedu yasimahla eneoksijini enobubanzi obumalunga ne-3mm ikhupha ucingo, olutsalwa kwangaphambili lufakelwe ngumzobo. I-sensor ye-tension inikezela ngengxelo yexesha langempela kwi-tension, kunye ne-motor frequency frequency ilungelelanisa isantya sokukhululwa ukuze kuqinisekiswe ukuba akukho kugubha okanye ukubethelwa kocingo olungenayo.

2. Ukuqengqeleka komgangatho wokupasa okuninzi (inkqubo engundoqo)

Amatye okusila amaninzi asetyenziswa kuthotho lokuqengqeleka kwamanqanaba amaninzi (adla ngokudlula ama-3-4):

Ukuqengqeleka okurhabaxa: Ngomsantsa omkhulu phakathi kweerola kunye nesixa esikhulu soxinzelelo, icofa ngokukhawuleza ubhedu olungqukuva kwimicu ecaba;

I-Mid rolling: ukunciphisa ngokuthe ngcembe i-gap roll, ukulungisa ububanzi, kunye nokuphelisa amaza;

Ukugqithiswa ngokuchanekileyo: i-gap encinci kakhulu, i-rolling rolling rhoqo, ivelisa i-0.2-0.5mm i-ultra-thin photovoltaic strips;

Faka iifreyimu zoxinzelelo kunye nobukhulu be-intanethi / izichongi zobubanzi phakathi kwelitye ngalinye eliqengqelekayo, uthumele idatha yexesha lokwenyani kwi-PLC, kwaye ucokise ngokuzenzekelayo i-oyile eqengqelekayo ecinezela isilinda esinonyamezelo oluyi-± 0.03 ukuya ku-± 0.04mm.

3. Uxinzelelo oluthe gqolo oluvaliweyo lolawulo lwentsebenziswano

Umphambili kunye ne-traction yangasemva, i-rolling mill, kunye ne-motor ejikelezayo idityaniswe ngokuhambelanayo, kwaye inzwa yoxinzelelo ngokuqhubekayo iqokelela ukuxinana komcu:

Uxinzelelo oluphantsi kakhulu: umcu wobhedu uyaphambuka kwaye uyagoba;

Uxinzelelo olugqithisileyo: umcu wobhedu woluliwe ube mncinci kwaye wophukile;

Inkqubo ye-servo ilungelelanisa isantya ngokukhawuleza, igcina uxinzelelo oluncinci kunye nokuqengqeleka okugudileyo kuyo yonke le nkqubo, iqinisekisa ukuba umtya uthe tye kwaye ngaphandle kokurhwaphiliza.

4. Ukupholisa kwi-Intanethi kunye nokuthambisa

Ukupholisa kwamanzi okujikelezayo ngaphakathi kwendawo yokusila kususa ubushushu obukhukhulayo bokuqengqeleka okubandayo; I-oyile ekhethekileyo yokuqengqeleka yobhedu yokutshiza i-roller gap idlala indima ekuthambiseni, ekunciphiseni ukunxiba, ukupholisa, ukuthintela i-oxidation, kunye nokuphucula ukugudiswa komphezulu, ukuqinisekisa ukunamathela kwe-tin kwi-welding strip kwinqanaba elilandelayo.

5. Ukujija, ukujija kunye nokwenza

Umtya wobhedu ogobileyo ungena kwisithando somlilo esikhanyayo esiqhubekayo ukuphelisa uxinzelelo lwangaphakathi ngexesha lokuqengqeleka, ukuphucula ukuhanjiswa kunye nokuqina kokugoba; Emva kokupholisa, i-tape yesiseko sobhedu ye-photovoltaic egqityiweyo ifunyenwe ngokusebenzisa i-buffering ye-line buffering kunye ne-double station precision wire winding, kwaye inokufakwa ngokuthe ngqo nge-tin ukwenza imicu ye-solder.

3, Umgaqo okhethekileyo owenziwe nge-photovoltaic strip (unxantathu/i-arc welding strip rolling mill)

Umcu omtsha wokuwelda ophezulu ubonisa unxantathu kunye nesixhobo sokuwelda esimile okwe-arc sinemijelo ehambelanayo enobume be-arc/engunxantathu esetyenzisiweyo kumphezulu weziqengqelezi. Ngethuba lokukhupha, akugcini nje ukunciphisa ubukhulu, kodwa kwakhona ukuthintela iphrofayili yecandelo elinqamlekileyo lomgca, ukwenza amacandelo e-concave convex arc-shaped arc ngexesha elinye, ukunciphisa indawo yomthunzi kunye nokuphucula amandla okuvelisa amandla kwiimodyuli ze-photovoltaic. Ukunyanzeliswa okubandayo kwamacandelo angaqhelekanga kugqitywe ngokunyanzeliswa kwe-rolling roll grooves.