Uthini umgaqo osebenzayo weHigh-Precision Micro Flat Wire Rolling Mill

      Umgaqo ongundoqo weUkuchaneka okuphezulu kweMicro Flat Wire Rolling Millkukusebenzisa iipasi ezininzi, umsantsa wokuqengqeleka omncinci kakhulu, umlinganiselo welophu evaliweyo kunye nokulawula ukuqengqeleka okubandayo ukucofa ngokuthe ngcembe ucingo olungqukuva (okanye ucingo olusisikwere) ukuya kwi-ultra-thin, Ultra emxinwa, ucingo oluchanekileyo oluxande/ oluthe tyaba olunokunyamezela ± 0.001 ~ ± 0.005 mm, ngaphandle kokungunda kuyo yonke inkqubo, kunye nokungqulwa ngokuthe ngqo.

1. Umgaqo ongundoqo wokusebenza (kwisivakalisi esinye)

Umgca ongqukuva → Inyathelo ngenyathelo ukucutha, ukucutha ububanzi, ukucheba umphetho → Ubungakanani be-intanethi obuvaliweyo → Isantya esizinzileyo soxinzelelo → Ukujija ngocingo, ukuguqulwa kweplastiki okuqengqelekayo okubandayo, ukutshintsha imilo kuphela, ngaphandle kokongeza imathiriyeli okanye ukusika.

2, Gqibezela inkqubo yokuqhaqha (ukusuka kwisondlo ukuya kwimveliso egqityiweyo)

1. Ukwaleka kweengcingo → ukolula → ukondla ngokuqhubekayo

Ukukhutshwa kocingo olusebenzayo+ulawulo lokuxinana kwe-servo (± 1% ukuguquguquka) ukunqanda ukolula inguquko.

I-Multi roll straightening iphelisa uxinzelelo lwangaphakathi kwaye iqinisekisa ngokuthe tye ≤ 0.5 mm / m.

Iingcingo ezingenayo ininzi iingcingo ezijikelezayo ezinobubanzi be-0.5 ukuya kwi-3 mm (ubhedu, i-aluminium, insimbi engenasici, i-alloy).

2. Ukuqengqeleka kokuchaneka kweepasi ezininzi (indawo engundoqo yokuguqula)

Ukucwangciswa komqulu: Iperi (okanye izibini ezimbini) ze-tungsten steel / hard alloy rolls, kunye ne-diameter encinci ye-roll (ngokuqhelekileyo isuka kwi-Φ 20 ukuya kwi-Φ 60 mm) kunye nokuqina okuphezulu kakhulu.

Ulawulo lwe-gap ye-Roll: i-servo motor + i-micrometer level ibhola screw, i-gap adjustable roll echanekileyo ye-0.1 μ m, ukuzinza kwexesha elide emva kokutshixa.

I-Multi pass progressive: Ngokuqhelekileyo i-4-12 idlula, ipasi nganye iyancipha kuphela nge-5% -15% ukukhusela ukuphuka kunye nokuqinisekisa ukufana kwezicubu.

Indlela yokuguqula:

Ukutyeba: Ukubhitya ngeerola eziphezulu nezisezantsi (umzekelo 0.5 mm → 0.1 mm).

Ububanzi: Isinyithi sikhula ngokuthe tye kwaye silawulwa ngokuchanekileyo ngumlo we-roller (i-micro convex / i-concave encinci).

Umda: Ukucheba ikona ye-R, ngaphandle kwee-burrs okanye iincam ezibukhali.

Imilinganiselo eqhelekileyo emva kokuqengqeleka: ubukhulu be-0.02-1 mm, ububanzi 0.1-6 mm, ukunyamezela * * ± 0.001 ukuya ku-± 0.005 mm * *.

3. Ubhaqo lwexesha lokwenyani kwi-Intanethi → ulungiso oluvaliweyo (isitshixo sokuchaneka okuphezulu)

I-Laser idayamitha/yomlinganiselo wokutyeba: amakhulu eesampuli ngesekhondi, ukuchaneka * * ± 0.1 μ m * *.

Umbono weCCD: ijonga ububanzi, imiphetho, kunye neziphene ezingaphezulu.

I-PLC ivaliwe-loop: Xa ubukhulu / ububanzi budlula ukunyamezela, ngokuzenzekelayo ukulungelelanisa i-gap roll / isantya / uxinzelelo ngaphandle kokumisa umatshini.

4. Ukuxinezeleka ngasemva → ukugqiba → ukujija

I-Tension buffering + traction servo iqinisekisa isantya socingo oluzinzileyo (ukuya kuthi ga kwi-150-600 m/min).

Ukhetho lwe-annealing kwi-intanethi, ukucoca, ukugquma kwe-oyile, kunye nokugquma kwe-insulation.

Ukujija okuchanekileyo, ukugoba okucocekileyo, akukho kugoba okanye ukolula.

3, Ulwakhiwo olungundoqo kunye noMsebenzi

Isakhelo esiphambili: intsimbi yentsimbi / ipleyiti yentsimbi, ukuqina okuphezulu, ukungcangcazela okuphantsi, ukuqinisekisa ukuzinza kwenqanaba le-micrometer.

Indibano yerola: ngaphezulu nasezantsi kweerola+iibheringi+indlela yokulungelelanisa, umphezulu werola yentsimbi ye-tungsten, isipili esikhazimlisiweyo, ukunganxibi, imathiriyeli engentonga.

Inkqubo yolawulo lwe-Servo: i-gap yokuqhuba i-roller, isantya, uxinzelelo, impendulo ekhawulezayo, ukuchaneka okuphezulu kokuphindaphinda.

Isikhululo sokubona kwi-Intanethi: i-laser + CCD, ukujonga ixesha lokwenyani, ulungiso oluvaliweyo.

Inkqubo yoxinzelelo: unxunguphalo olulungelelanisiweyo kuwo wonke umgca ukuthintela ukolula, ukwaphuka, kunye nokuguquguquka komda.

4, Iimpawu eziphambili zobugcisa (kutheni 'ukuchaneka okuphezulu')

Ukuqengqeleka kwasimahla kokungunda: Kubunjwe ngokuthe ngqo ngokuqengqeleka kwemiqulu ukunqanda ukunyamezela ukukhukuliseka okubangelwa kukuguga komngundo.

Ukuguqulwa / ukudlula okuncinci: Ukudlula ngakunye kunciphisa ubukhulu nge-≤ 15%, kunye nobukhulu obufanayo beenkozo, akukho zintanda, kunye namandla ahambelanayo.

Ulawulo lomsantsa wenqanaba le-Micro: i-servo+ball screw, i-0.1 μ m uhlengahlengiso lwenqanaba.

Inkqubo epheleleyo yokulinganisa i-loop evaliweyo kunye nokulawula: ukulungiswa okuzenzekelayo kokuphambuka kobungakanani, ukuhambelana kakuhle kwebhetshi.

Ukuqina okuphezulu+ukungcangcazela okuphantsi: isakhelo esityebileyo+iibheringi ezichanekileyo, izinzile kwizantya eziphezulu.

5, Iimeko zosetyenziso oluqhelekileyo

I-motor entsha yamandla ocingo olusicaba: I-Hairpin yocingo olusicaba lobhedu, ubukhulu be-0.3-1 mm, ububanzi 2-6 mm, ukunyamezela ± 0.005 mm.

Ucingo olucekethekileyo lwe-elektroniki oluchanekileyo: ucingo oluthe tyaba olucekethekileyo/ olumxinwa kakhulu (ubukhulu obuyi-0.02-0.2mm) kwizinzwa, iimotor ezincinci, kunye nezixhobo zonyango.

I-Spring/elastic element: intwasahlobo, uqhagamshelwano, ipleyiti yasentwasahlobo, enomgangatho ogudileyo kwaye akukho burrs emaphethelweni.

Ukutshintshana kobushushu ityhubhu encinci yeflethi: Iityhubhu encinci ye-B / ityhubhu ecaba yombindi weheater kunye neradiyetha, enobunzima obufanayo bodonga kunye nokumelana noxinzelelo oluphezulu.