Iinzuzo eziphambili zeUkuchaneka okuphezulu kweMicro Flat Wire Rolling Mill zigxininiswe ekuchanekeni kokugqibela komgangatho, umgangatho wezinga lesibuko, ukusebenza kakuhle kunye nokuzinza, ukulawulwa okuhlakaniphile, ukulungelelaniswa kwezinto eziphezulu kunye ne-miniaturization. Sisixhobo esiphambili sokuphucula ucingo oluchanekileyo (ubhedu, i-aluminium, isinyithi esinqabileyo, i-alloys, njl.
1,Ukuchaneka komgangatho wokugqibela (inzuzo engundoqo)
Ukunyamezela ukutyeba: ± 0.003 ukuya ku-± 0.005 mm (i-3-5 microns), ngelixa ii-mills eziqhelekileyo zinonyamezelo lwe-± 0.02 ukuya ku-± 0.05 mm.
Ukunyamezela Ububanzi: ± 0.008 ukuya ku-± 0.01 mm, ngaphandle kokwandisa okanye ukucutha imigca emxinwa.
Ukuthe ngqo: ≤ 0.5 mm / m, akukho cala lokugoba, akukho maza.
Ukuchaneka kweContour: i-cross-section eqhelekileyo, akukho mida edilikileyo, akukho burrs, ilungele ukuchaneka ukujika kunye nokuhlanganisa.
Imo yokulawula: i-servo ezimbini ezivaliweyo-loop igap + kwi-intanethi ye-AGC yembuyekezo ezenzekelayo + i-PLC yolawulo lwexesha lokwenyani, ulungiso oluguquguqukayo, akukho drift.
2Umgangatho womphezulu wesipili (ixabiso elingundoqo)
Uburhabaxa bomphezulu: Ra ≤ 0.8 μ m (ukuya kuthi ga kwiRa 0.1-0.4 μ m), kufutshane nokugqiba kwesibuko.
Akukho mikrwelo, akukho pitting, akukho oxidation, akukho adhesion, ezifanelekileyo iinkqubo post ezifana electroplating, welding, enameling, high-frequency insulation, njl.
Ukuqengqeleka: I-alloy eqinile (intsimbi ye-tungsten)/intsimbi enesantya esiphezulu+i-ultra precision yokusila+i-loop evaliweyo yokupholisa amanzi, ukukhuhlana okuphantsi, ubomi obude.
Ukuthambisa kunye nokupholisa: Indawo ekhethekileyo ehambelana nokusingqongileyo, ulawulo oluchanekileyo lobushushu, kunye noxinzelelo lwe-thermal deformation.
3,Isebenza kakuhle, izinzile, kwaye ayiguquguquki kakhulu (izinto ezilungileyo zokuvelisa ngobuninzi)
Isantya: ukuya kuthi ga kwi-600-650 m / min, eyi-2-3 ngamaxesha aqhelekileyo.
Imveliso eqhubekayo: ukuguqulwa komqulu ozenzekelayo, ukutyisa okungayekiyo, ukuxhatshazwa kwe-loop evaliweyo (ukuguquguquka ngaphakathi kwe-± 1%).
Ukuzinza kweBatch: Ukunyamezela kwe-roll / ibhetshi yonke kuhambelana, kwaye izinga lesiphako lingaphantsi kwe-0.5%.
Iipasile ezininzi eziqhubekayo: ukwenza ixesha elinye, ukucutha i-annealing ephakathi, kunye nokwandisa isivuno nge-15% ukuya kwi-25%.
4,Ukuhambelana okubanzi kwezinto kunye neenkcukacha (imveliso eguquguqukayo)
Izinto ezinokuqengqeleka:
I-alloys yobhedu kunye nobhedu (ubhedu olumfusa, ubhedu, ubhedu, ubhedu olumhlophe, i-silicon ye-nickel yobhedu)
I-aluminiyam kunye ne-aluminium alloys (1000/3000/6000 series)
Iintsimbi ezixabisekileyo (igolide, isilivere, iplatinam, ipaladium), intsimbi engatyiwa, ingxubevange yenickel titanium, iconstantan, ubhedu lwemanganese, njl.
Uluhlu lwenkcazo:
Ukutyeba: 0.05-2.0mm (ingakumbi i-micro ultra-thin)
Ububanzi: 0.5-20 mm (ibhanti ecutheneyo/ucingo olusicaba oluncinci)
Ingenziwa kwisikwere, i-trapezoidal, i-wedge-shaped, i-hourglass emile, kunye ne-cross-sections engaqhelekanga.
5,Ubukrelekrele kunye nokuzenzekelayo (ukunciphisa iindleko kunye nokuphucula ukusebenza kakuhle)
Inkqubo epheleleyo ye-PLC + yolawulo lwe-servo: ukugcinwa kwepharamitha, utshintsho olunye lokucofa, ukuxilongwa kwempazamo.
Ukufunyanwa kwi-Intanethi: ubungakanani belaser/ububanzi/umlinganiselo wecontour, ngaphandle kwealam yokunyamezela, imbuyekezo ezenzekelayo.
Ukulandelwa kwedatha: iirekhodi zemveliso, iingxelo zekhwalithi, ukuthotyelwa kwe-IATF16949 / imigangatho yeyeza / ye-aviation.
Ukusetyenziswa kwamandla aphantsi, ingxolo ephantsi, ukuthambisa okuhambelana nokusingqongileyo.