II-I-PV Ribbon Rolling Millsigubungela ubhedu olusekelwe kumatshini wokusila kunye ne-photovoltaic welding strip ezimbini / ezine ezichanekileyo zokusila. Iinjongo ezingundoqo zokugcinwa kwezixhobo kukuzinzisa ukuchaneka kobukhulu, ukuthintela umonakalo ongaphezulu komphezulu, ukuphelisa i-welding strip indentation / scratches, ukunciphisa ukuphuka kwe-strip, kunye nokwandisa ubomi benkonzo ye-rolling rolls. Isixokelelwano esipheleleyo sokulondolozwa sahlulwe saba ziimodyuli ezintlanu: ukuhlolwa kwangaphambili, ukuhlolwa kwenkqubo, ukugcinwa kweshifti, ukugcinwa kwamaxesha ngamaxesha, kunye nokuchasana.
1, Uhlolo lokuqalisa kwangaphambili kwishifti nganye (i-static + akukho-mthwalo 3-5 imizuzu yokubaleka) 1. Inkqubo ye-roller (ibaluleke kakhulu, imisela ngokuthe ngqo ukubonakala kwe-welding strip) Coca iindawo eziphezulu kunye nezisezantsi zomqulu wokusebenza: sula ngelaphu elingenathuli kunye ne-arhente yokucoca ekhethekileyo ukususa umgubo wobhedu kunye ne-oyile eseleyo; Musa ukukrwela umphezulu we-roller ngezinto ezinzima. Ukuhlolwa okubonakalayo komphezulu we-roller: imikrwelo, i-pitting, kunye ne-attachments; Nje ukuba kubekho iziphene ezingephi, misa ngoko nangoko umatshini ukuze uqwalaselwe ukunqanda ukutyunyuzwa kwe-batch strip. Qwalasela isitulo esithwele i-roller nakuphi na ukuvuza okanye amabala e-oyile angaqhelekanga; Qinisekisa ukuba iindawo zokupholisa zemibhobho azikhululekanga. Isenzo sokuvula kunye nokuvala i-gap ye-roller ngexesha lokuhlolwa kwe-no-load ilula, ngaphandle kwempembelelo okanye i-jamming; Qinisekisa ukuba akukho kurhubuluza kwe-oyile cylinder phantsi koxinzelelo lwe-AGC. Coca iitshiphusi zobhedu zesikhokelo, umda wecala, kunye neebhloko zesikhokelo sokungena, jonga izikhewu, kwaye uthintele umtya ukuba ungaphumi kumkhondo, uhlikihla emacaleni, kwaye ukrwele macala. 2. Isixokelelwano sokupholisa/ sokuthambisa (inkqubo yeoli eqengqelekayo) Iqondo letanki yamafutha liqhelekile, kwaye akukho kungcola okumhlophe, okufakelweyo, okanye okumnyama kwioli. Qala ipompo yeoli kwaye ukhangele ukuba uxinzelelo lweoyile luzinzile ngaphakathi komgangatho oqhelekileyo wezixhobo; Umahluko woxinzelelo lwesihluzi uqhelekile. Ukuba umahluko woxinzelelo uphezulu kakhulu, oko kubonisa ukuba into yokucoca ivalekile. Qwalasela umbhobho wokutshiza: akukho ukuvaleka, isalathiso sokutshiza esilungelelaniswe nesithuba serola; Ukuphelisa ukufudumala kwendawo kunye nokunamathela kobhedu okubangelwa ukunqongophala kweoli esecaleni. Ukushisa kwamanzi okungena kunye nokuphuma kweplate / igobolondo elipholileyo liqhelekileyo, kwaye iqondo lokushisa kweoli lilawulwa ngaphakathi koluhlu lwenkqubo (ngokuqhelekileyo i-30-42 ℃). 3. Inkqubo yoxinzelelo lwehydraulic (undoqo wokulawula ukutyeba) Inqanaba leoli, ubushushu be-oyile, kunye noxinzelelo lwesikhululo samanzi aphantsi komhlaba ziqhelekile; Ukuba ubushushu be-oyile bungaphezulu kwama-45 ℃, kuyimfuneko ukujonga inkqubo yokupholisa. Ingaba kukho ukuvuza kumbhobho we-oyile kunye ne-oyile cylinder piston rod; Nje ukuba isitywina okanye iringi yothuli ivuze i-oyile, kufuneka ibhaliswe ngoko nangoko kwaye itshintshwe. I-wiring ye-solenoid valves kunye ne-pressure sensors ziqinile; Vavanya ukusebenza kokumiswa kwexesha likaxakeka kunye noxinzelelo olugqithileyo. 4. Uxinzelelo kunye nenkqubo yokuhanjiswa kwamajikojiko Ukukhulula, i-tension roller, kunye nesixhobo sokulungisa zicocekile kwaye azinabumdaka bokuxinana kobhedu; Coca isilungiso sefotoelectric/CCD lens. Khangela ukuba i-roller nganye yesikhokelo ijikeleza ngokuguquguqukayo kwaye iibheringi azinangxolo engaqhelekanga; Intambo yesivamvo soxinzelelo ayinakunxitywa koxinzelelo. Ukuqina kwebhanti yokuhambisa / ukudibanisa kumodareyitha, kwaye isikhuselo sokukhusela sikhuselekile. 5. Umoya, uMbane, kunye noKhuseleko Uxinzelelo lomthombo wegesi ngu-0.6-0.7MPa, kwaye isahluli samanzi sikhupha yonke imihla; Isilinda sisebenza ngaphandle kokuvuza komoya. Lawula iKhabhinethi yokupholisa ifeni, ukususwa kothuli lwesikrini sesikrini; Iqhosha lokumisa likaxakeka kunye novavanyo lomsebenzi wokuvala umnyango wokhuseleko. 2, Ukuhlolwa kwePatrol ngexesha lokusebenza kwemveliso (kanye rhoqo kwiiyure ezi-1-2) Mamela isandi: akukho ngxolo yamaxesha athile engaqhelekanga okanye impempe yentsimbi esuka kumzimba wokusila, isinciphisi, impompo yeoli, kunye neebheringi; Nciphisa isantya ngoko nangoko kwaye uphande ukuba kukho ingxolo engaqhelekanga. Umlinganiselo weqondo lobushushu: Umlinganiselo weqondo lobushushu le-infrared usetyenziselwa ukubeka esweni ubushushu besihlalo esithwele i-roller, i-servo motor, kunye ne-gearbox housing. Ukufudumeza okuqhubekayo kunqatshelwe ngokungqongqo. Jonga ubume bomcu Qaphela ukuba iibhanti zokungena kunye nokuphuma ziphakathi, ngaphandle kokuphambuka, kwaye ngaphandle kwamaza ahlangeneyo; Ukuqhuba rhoqo ngokugxininisa ekutshekisheni: isikhokelo se-asymmetric, ukunxiba okungalinganiyo kwe-roller surface, ukuguquguquka koxinzelelo, kunye nokungaphumeleli kokulungiswa; I-indentation engahleliwe ibonakala phezu komhlaba, kunye nethuba eliphezulu lobhedu olunamathele kwi-roller surface okanye izinto zangaphandle kwi-roller yesikhokelo. Ukubeka iliso kwidatha ye-HMI: amandla okuqengqeleka, umsantsa wokuqengqeleka, uxinzelelo lwangaphambili nangasemva, isantya sokuqengqeleka, ubushushu beoyile. Misa umatshini ngexesha elifanelekileyo ukuba idatha iguquguquka kakhulu. Ioli eqengqelekayo: jonga ukuba kukho umgubo omkhulu wobhedu kwioli yokubuya; Coca rhoqo isikrini sokucoca ioli. Ukuphelisa ukuqengqeleka ngenkani phantsi koxinzelelo olugqithisileyo kunye noxinzelelo; Ukuthintela ukungena ngokuthe ngqo kwezinto eziluhlaza kunye namalungu okanye ukulwa okunamandla kwi-rolling Mill. Kubalulekile: Kwimeko yokuphulwa kwebhanti okanye ukupakisha, yeka umatshini ngokukhawuleza, uhlambulule i-shavings yobhedu ebanjwe kwi-gap roller, uhlolisise ngokucophelela i-roller surface nayiphi na i-scratches okanye umonakalo, kwaye uqinisekise ukuba ulungile ngaphambi kokuba uqalise kwakhona ukuvelisa. 3, Ukugcinwa emva kokuvalwa kweshifti nganye (i-loop evaliweyo imizuzu engama-30 emva kokutshintsha) Coca ngokucokisekileyo umphezulu werola, isakhelo, isikhokelo, i-tension roller, kunye nomatshini, kwaye uvuthele umgubo wobhedu; I-powder yobhedu iyinxalenye ye-abrasives, kwaye ukuqokelela kwexesha elide kukhawuleza ukunxiba iibheringi kunye neentsimbi zesikhokelo. Coca isihluzo sokubuyisela i-oyile kunye netanki yokuqokelela i-slag ukukhusela ukungcola ukuba kujikeleze kwaye kukrwele umphezulu we-roll kwakhona. Jonga zonke izixhobo zegrisi kwaye uzigcwalise ngokweenkcukacha (iibhereyidi zerola, izikrufu ezikhokelayo, izilayidi); Akuvumelekanga ngokungqongqo ukuba igrisi itshize kwindawo esebenzayo yelitye lokusila, nto leyo ebangela amabala e-oyile kunye neziphene kumcu. Phakamisa i-gap phakathi kwee-roller ngokufanelekileyo, kwaye ungacinezeli kwaye uqhagamshelane ne-roller ixesha elide ukukhusela i-static indentation kwi-roller surface. Vala inkqubo yeoli, inkqubo yokupholisa, kunye nomthombo womoya; Lungiselela iirekhodi zonikezelo lweshifti, ubhale ingxolo engaqhelekanga, ukuvuza, izinto ezingaqhelekanga kumphezulu, kunye nokuguquguquka kobukhulu.