Ukwenziwa njani ulondolozo lwemihla ngemihla lwePV Ribbon Rolling Mills

      II-I-PV Ribbon Rolling Millsikwinqanaba le-micrometer ephezulu echanekileyo yezixhobo zokuqengqeleka ezibandayo, ezineziqinisekiso ezingundoqo zokunyamezelana/ukunyamezelwa kobubanzi, ukuchaneka kwesipili, i-AGC hydraulic evaliweyo, inkqubo yoxinzelelo, ukupholisa kunye nokuthambisa, ukuhlolwa kwangaphambili kweshifti (phambi kokuqala kweshifti), ekuhlolweni kweshifti, ukucocwa nokugcinwa kweshifti, ukugcinwa kweveki nganye, kunye nokugcinwa okunzulu kwenyanga. Zonke iimodyuli zihambelana nokusebenza okusebenzayo kwendawo yokuvelisa i-photovoltaic welding strip, ngaphandle kokwenza iiparitha.

1, Ukuhlolwa kwangaphambili kweshifti (efunwa ngabaqhubi imizuzu eli-10 phambi kokuba uqalise)

1. Ukuhlolwa kweeRoll kunye ne-Rolling Channels (Precision Core)

Ukuhlolwa okubonwayo kwendawo yokusila ye-tungsten carbide: akukho mgubo wobhedu wokungena, imikrwelo, imingxuma, okanye amabala e-oxidation; Sula i-shavings yobhedu encinci ngelaphu elithambileyo elingenathuli kunye nesisombululo esikhethekileyo sokucoca. Musa ukusebenzisa i-scraper enzima ukukrazula umphezulu we-roller.

Jonga amavili esikhokelo sokutya kunye nokukhupha, amavili alula, kunye neebhloko zokwahlula izinto eziphathekayo: ukujikeleza kuhamba kakuhle ngaphandle kwe-jamming, umphezulu ukhululekile kwi-copper slag accumulation, i-gap yesikhokelo ayiguquki, kwaye ithintele ibhanti le-welding ekugobeni kunye ne-burrs ecaleni.

Khangela i-benchmark ye-seam: Qinisekisa ukuba akukho zimpawu zempembelelo ezinzima kwi-roller ephezulu nangaphantsi, kwaye iirekhodi zokutshintsha kwe-roller yokugqibela kunye nokulungiswa komthungo kugqityiwe; Ukujika ngesandla ngaphandle komthwalo, i-rolling Mill ijikeleza ngaphandle kwengxolo engaqhelekanga okanye imikrwelo.

Ukufakwa kocingo kunye nokujija ivili elimilise okwe-I: Isixhobo sitshixiwe ngokuqinileyo ngaphandle kokukhululeka, ipleyiti yokuthintela iba mcaba, kwaye ucingo luyathintelwa ukuba lungaphumi emgceni kwaye lupakishwe.

2. Ukuhlolwa kwenkqubo yokupholisa kunye nokuthambisa (umonakalo we-anti roll surface, i-oxidation yezinto zokukhusela)

Inqanaba lolwelo lwetanki yolwelo oluqengqelekayo lungaphakathi koluhlu lwesikali esisemgangathweni, kwaye akukho mhlophe emulsification okanye ukungcola okumnyama; Isikrini sokucoca asisithinteli kwaye umbhobho wokutshiza awuvaleki.

Qalisa impompo yokuthambisa kwaye uqaphele ukuba i-oyile evela kwimibhobho yokutshiza ye-roller ephezulu nasezantsi isasazwa ngokulinganayo ngaphandle kokuphazamiseka okanye ukunqongophala kolwelo oluhlangeneyo; Ngoko nangoko cima umlomo ovalekileyo ukunqanda ukukhuhlana kwendawo okomileyo ekubeni kungakrwela ilitye lokusila kunye nomcu wokuwelda.

Qinisekisa ukuba i-fan yokujikeleza okupholisa kunye nokutshintshiselana kobushushu ziqhelekileyo, kwaye ubushushu be-oyile bulawulwa kwi-30-45 ℃. Ukugqithisa kuya kukhawulezisa ukuwohloka kwe-rolling fluid kunye ne-thermal wear of the roll surface.

3. Inkqubo yokucinezela ye-Hydraulic AGC (imisela ubukhulu ngokuchaneka kwe-± 0.002mm)

Ukuqinisekiswa kwenqanaba le-oyile yesikhululo se-hydraulic, ukushisa kweoli, kunye nokulinganisa uxinzelelo: Uxinzelelo lwenkqubo luzinzile kwixabiso elilinganisiweyo lesixhobo, ngaphandle koxinzelelo oluqhubekayo lokuhla okanye ukuguquguquka koxinzelelo.

Khangela ukuba akukho kuvuza kweoli kwi-oyile cylinder, i-oil pipe joint, kunye nevalve ye-servo; Umsesane wokutywina ongangeni thuli wentonga yepiston ayiguquki, kwaye akukho mgubo wobhedu ungena ngaphakathi kwi-cylinder yeoli, ebangela ukuba undoqo wevalve ubambeke.

Phakamisa kwaye unciphise i-roller ngaphandle komthwalo amaxesha angama-2-3, jonga impendulo ehambelanayo yokucinezela, akukho jamming okanye ukukhasa, kwaye akukho alarm kwi-interface yembuyekezo ye-AGC ngokuzenzekelayo.

4. Ugqithiso kunye nenkqubo yoxinzelelo

Inqanaba leoli le-miniderer ephambili kunye nebhokisi lebhokisi likwi-1/2 yefestile yeoli, kwaye akukho emulsification okanye i-foaming yeoli; Isigqubuthelo sokhuselo sokudibanisa sichanekile, kwaye ibhloko ye-elastic buffer ayiqhekeki.

Isilawuli sokutsalwa kunye nesivunguvungu soxinzelelo sinikwe amandla ukuze sizihlole, ixabiso lenzwa yoxinzelelo libuyiselwe ku-zero, kwaye akukho ngxolo ingaqhelekanga evela kwiibheringi ze-tension roller.

Uxinzelelo lwekhonkco kunye nebhanti ye-synchronous imodareyitha, ngaphandle kokukhululeka okanye ukuxhuma kwamazinyo, kwaye igrisi yokuthambisa ayimile.

5. Umbane, ukubonwa kwe-intanethi, ukuvala ukhuseleko

I-fan yokupholisa yebhokisi yokulawula yombane iyinto eqhelekileyo, kwaye akukho qoqo le-powder yethusi okanye i-oyile ye-oyile ngaphakathi kwebhokisi; I-drainage yecandelo lomoya oxinisiweyo, kunye noxinzelelo lomoya oluzinzileyo lwe-0.5-0.6MPa.

Coca ilensi kunye ne-probe yenzwa yegeyiji yobungakanani be-intanethi, akukho kutshiza okanye ukuthintela ulwelo oluqengqelekayo, kwaye ukulinganisa i-zeroing kuqhelekile.

Ucango lokhuseleko, isitophu sikaxakeka, ukhuseleko lokuqhawuka kocingo, kunye ne-alam engqindilili kakhulu kunye necwecwe kakhulu zonke ziye zavavanywa ukuba ziyasebenza, kwaye i-interlock ayinako ukujikeleziswa kancinci.

2, Ukuhlolwa okunamandla ngexesha leklasi (kanye rhoqo kwiiyure ezi-2, inkqubo yokuvelisa)

Ukubeka iliso kumatshini wonke ngengxolo engaqhelekanga: Ukuba kukho ingxolo engaqhelekanga okanye ukungcangcazela okugqithisileyo kwiibheringi eziqengqelekayo, isinciphisi, impompo ye-hydraulic, kunye ne-motor traction, misa umatshini ngokukhawuleza ukulungisa ingxaki; Ukunyuka kwamaqondo obushushu bebheringi yokusila yi ≤ 65 ℃. Ukuba idlula umda weqondo lokushisa, yeka umatshini kwaye uzalise igrisi yokuthambisa.

Ukujongwa kwexesha lokwenyani lobungakanani bemveliso: Rhoqo kwimizuzu engama-30, thatha iisampulu kwaye uvavanye kwakhona ubukhulu kunye nobubanzi ngemicrometer. Ukuba ukunyamezela kuyahamba, jonga ukunxiba kwe-roller, ukuguquguquka koxinzelelo lwe-hydraulic, kunye noxinzelelo olungazinzanga.

Ubume bolwelo oluqengqelekayo: Jonga ukuba kukho isixa esikhulu somgubo wobhedu wokunqunyanyiswa kulwelo olujikelezayo. Ukuba umahluko woxinzelelo lokuhluza uyenyuka, oko kubonisa ukuba into yokucoca ivaliwe. Tshintshela kwisihluzo esigciniweyo ngexesha elifanelekileyo.

Ukuhlolwa kokutywinwa kwemibhobho: Jonga ukuvuza kwimibhobho yeoli esebenza ngoxinzelelo loxinzelelo olukhulu, imibhobho yokuthambisa, kunye nemibhobho yamanzi okupholisa. Ukuba kukho ukuvuza kweoli encinci, qinisa amajoyina ngexesha elifanelekileyo ukukhusela iziphene zomhlaba ezibangelwa ukungcoliswa kweoli ye-welding strip.

Ukuqwalaselwa kozinzo lwe-tension: Ucingo alushukumi, luqina okanye lukhulule ngokuqhubekayo; I-wiring kunye ne-wiring zicocekile, ngaphandle kwemiphetho edibeneyo okanye iikhoyili ezidiliziweyo, kwaye i-wiring motor screw ithambisa rhoqo.

Ulawulo lothuli lokusingqongileyo: Vuthela ngexesha elifanelekileyo umgubo wobhedu ujikeleze ilitye lokusila, kwaye uthintele uthuli oluninzi ukuba lungadada kwigeyiji yobunzima, ivalve ye-servo, kunye nesitulo sokuthwala.

I-3, i-post shift shift yokucoca kunye nokugcinwa (imizuzu eyi-15-30 emva kokuvalwa, ukuphela kwemihla ngemihla)

1. Ukucoca umatshini wonke (uthuli oluphezulu lobhedu kwiribhoni ye-photovoltaic, isitshixo)

Misa umatshini kwaye ucime amandla. Sebenzisa i-low-pressure compressed air compressed (≤ 0.3MPa) ukuvuthela kunye nokucoca ifreyimu ye-roller, ivili lesikhokelo, indlela yokujikeleza, kunye ne-port yokutshatyalaliswa kobushushu yebhokisi yokulawula umbane, kwaye ususe umgubo wobhedu oqhotyoshelweyo.

Sula umphezulu werola, igeyiji yelensi yobukhulu, irola yoxinzelelo, kunye nerola yolula ngelaphu elingenathuli ukususa ngokucokisekileyo iitshefu ezishiyekileyo zobhedu ekuqengqelekeni kwaye unqande imikrwelo yocingo ngexesha lokuqengqeleka kosuku olulandelayo.

Coca itanki yokubuyisela ye-slag kunye ne-barrel yokucoca yolwelo oluqengqelekayo, lahla udaka lobhedu olugciniweyo, kwaye uthintele ukuvaleka kombhobho wokujikeleza.

Sula indawo yangaphandle yezixhobo kunye neqonga lokusebenza, uhlambulule umgubo wobhedu emhlabeni, uhlele kwaye uphinde uhlaziye i-shavings zethusi ukukhusela uthuli ekungeneni kwiibheringi kunye nemizila yesikhokelo.

2. ULondolozo lokuvala iNkqubo

Isixokelelwano sokuthanjiswa: Gcina impompo ejikelezayo isebenza ixesha elifutshane kangangemizuzu emi-3, ukhuphe ubumdaka obushiyekileyo kumbhobho, kwaye uvale ivalve yokutshiza; Coca uthuli kumaphiko okupholisa angaphandle esipholisi.

Inkqubo yeHydraulic: jonga ukuvuza, urekhode ubushushu be-oyile kunye nedatha yokusebenza koxinzelelo; Khulula amanzi aqokelelweyo kwitanki yokugcina umoya.

Ukhuseleko lokuqengqeleka: Ngexesha lokuvalwa kwexesha elide (ukutshintsha ebusuku/ngeempelaveki), sebenzisa i-oyile encinci engangenwa ngumhlwa kwi-rolling surface ukukhusela i-oxidation kunye nomhlwa ekuveliseni i-pitting.

Buyisela isixhobo kwindawo yayo yokuqala: Coca amavili amile okwe-I, iiroli eziqengqelekayo, kwaye uhlengahlengise iishim phambi kokuba uzigcine kwindawo yobungqina besixhobo sokuthintela umhlwa ukunqanda umonakalo kumphezulu wokungqubana.

3. Rekhoda ileja

Gcwalisa iirekhodi zokusebenza kwezixhobo: i-rolling output, ukulungiswa kwe-gap, i-roller surface wear, i-hydraulic abnormalities, iimpazamo ze-alarm, ukutshintshwa kwezinto zokucoca, i-lubrication kunye nokuzaliswa kwemeko, ukuqinisekisa ukulandelwa komatshini omnye kunye nefayile enye.

4, Ukugcinwa okunzulu rhoqo ngeveki (iiyure ezi-4 zokuphumla, iishifti ezisisigxina ngeveki)

Ukugcinwa kweRoll kunye nokuthwala

Susa isiciko sokugqibela sesihlalo sokuthwala i-roller, coca umgubo wangaphakathi wobhedu, kwaye ungeze ubushushu obuphezulu kunye noxinzelelo olugqithisileyo oluxhathisa igrisi yokuthambisa; Qwalasela i-bearing clearance, ukuba kukho imingxuma okanye ingxolo engaqhelekanga, kwaye ubuyisele indawo yokuthwala ukuba ukunxitywa kudlula ukunyamezela; Qwalasela iringi yokuvala amanzi okuvala ilitye lokusila, uyibuyisele ngokuthe ngqo ukuba iyaguga kwaye iba nzima, ukuthintela ulwelo oluqengqelekayo ukuba lungangeni kwibheringi kunye nokubola.

Ukucocwa nzulu kokuthambisa kunye nenkqubo yokupholisa

Coca zonke izihluzi zolwelo oluqengqelekayo (isihluzo sokuqala esirhabaxa, isihluzo esichanekileyo sesibini) kwaye ubuyisele izinto zokucoca ezivaliweyo; Qwalasela ukufumba kodaka lobhedu kumbhobho wokujikeleza kwaye ucoce umbhobho oyintloko wokutshiza; Thatha iisampulu ukujonga ukugqwidiza kolwelo oluqengqelekayo, kwaye endaweni yakho konke ukungcola okungaphezulu komgangatho ngolwelo olutsha.

Ukugcinwa kwenkqubo yothumelo

Jonga umbala weoyile yegiya yegiya, uyibuyisele kwangethuba ukuba ijika ibe mnyama okanye iqulathe amasuntswana entsimbi; Qinisa ukudityaniswa, iibholiti iankile, kunye neentonga zokubopha isakhelo (i-diagonal torque iqinisa ukuthintela ukuguqulwa kwesakhelo ekuchaphazeleni i-rolling coaxiality); Coca uthuli kwaye uthambise ibhanti ye-synchronous kunye nekhonkco.

Ukugcinwa kwenkqubo ye-hydraulic ye-AGC

Coca into yokucoca umoya ongenekayo kwisikhululo samanzi; Khangela iplagi yevalve ye-servo kunye nesekethe ye-oyile yebala; Hlola uxinzelelo lwe-accumulator, ukuba akwanelanga ukuzalisa igesi ye-nitrogen; Khangela ikhonkco lokuthintela uthuli kunye nokutywinwa kwe-cylinder yeoli, buyisela nayiphi na umonakalo omncinci kwangaphambili ukuze ugweme ukuvuza okukhulu kweoli.

Ukubhaqwa kwe-Intanethi kunye nokulinganisa inkqubo yoxinzelelo

Ulungelelwaniso lwenqaku elinguziro kunye nebhloko esemgangathweni yegeyiji yobukhulu be-intanethi; Zero inzwa yoxinzelelo kunye nokucoca ukunamathela kwi-roller yokuva; Sula kwaye uthambise isikrufu socingo kunye nesikhokelo somgca ukuqinisekisa ukuba iingcingo ezilinganayo.

Ukuqiniswa kokususwa kothuli lombane

Vula ukuvuthela kwe-voltage ephantsi kunye nokususwa kothuli lwebhokisi yolawulo lombane, kwaye uqinise i-torque ye-screw ye-terminal block; Coca umgubo wobhedu kumphezulu wabanxibelelanisi kunye neereyilayi ukunqanda ufowunelwa olubi lwabafowunelwa ekubangeleni uxinezeleko kunye nobungakanani bomthamo wesiginali.