Ingaba i-Strip Rolling Mill iSehlisa njani i-Scrap kwaye iBoost Coil Consistency?

Abstract

Umgca wokuqengqeleka ungangumahluko phakathi kweekhoyili ezinokuqikelelwa, ezinokuthengiseka kunye nomlo wemihla ngemihla ngokutyibilika kobunzima, izikhalazo zemilo, iziphene ezingaphezulu, kunye nexesha lokuphumla elingacwangciswanga. Ukuba uthenga okanye uphucula aI-I-I-I-I-I-Strip Rolling Mill, awuhlawuli nje ii-roller kunye nezakhelo-uhlawula ukuphindaphinda, ukulawula, kunye nenkqubo ekhusela umda wakho. Eli nqaku liphula awona manqaku axhaphakileyo entlungu yomthengi (i-scrap, waviness, flatness embi, amanqaku angaphezulu, utshintsho olucothayo, ukusetyenziswa kwamandla aphezulu) kwaye ichaza ukuba zeziphi iimpawu zokugaya ngokwenene zizisombulula. Uya kufumana noluhlu lokukhangela olusebenzayo, itafile yokuthelekisa, kunye nemephu yendlela yokugunyazisa kunye nokulungiswa ukuze utyalo-mali lwakho luzise igeyiji ezinzileyo, isivuno esingcono, kunye nokusebenza okulula ukusuka kusuku lokuqala.

Imixholo

• Ulwandlalo
• Yintoni iStrip Rolling Mill?
• Amanqaku entlungu yomthengi kunye noLungiso lwangempela
• Izinto eziphambili zobuGcisa ezithatha isigqibo seZiphumo
• Ukukhetha Ubumbeko oluLungileyo
• Uludwe Lokutshekisha Lokucaciswa Phambi kokuba Usayine
• Ukufakela, ukuKhomisa, kunye ne-Ramp-Up
• ULondolozo kunye noLawulo lweeNdleko zokuSebenza
• Yintoni omele uyilindele kuMboneleli othembekileyo
• FAQ

Ulwandlalo

• Chaza ukuba i-strip rolling Mill yenza ntoni kwaye ihlala phi kwikhonkco lemveliso
• Qhagamshela umgangatho oqhelekileyo kunye neengxaki zeendleko kwiingcambu ezibangela ngaphakathi kwinkqubo yokuqengqeleka
• Cacisa iisistim zolawulo kunye nezinto zomatshini ezizinzisa ubukhulu, imilo, kunye nomphezulu
• Thelekisa uyilo oluqhelekileyo lokusila ukuze abathengi bakwazi ukuthelekisa izixhobo nomxube wemveliso
• Ukubonelela ngoluhlu lokuthenga kwangaphambili olunciphisa iprojekthi kunye nomngcipheko wokusebenza
• Yabelana ngezenzo zokugunyazisa kunye nokugcina ezikhusela ixesha kunye nesivuno

Yintoni iStrip Rolling Mill?

A I-I-I-I-I-I-Strip Rolling Millkunciphisa ubukhulu bentsimbi ngokudlula umcu (intsimbi, intsimbi, ialuminiyam, ubhedu, kunye nezinye iialloyi) ngeseti enye okanye ezingaphezulu zeeroli ezijikelezayo. Injongo ayikho kuphela "encinci" -injaloiyunifomu ibhityile: Igeyiji ezinzileyo kububanzi, isithsaba esilawulwayo kunye nokusicaba, ukugqiba komgangatho ococekileyo, kunye neepropathi ezihambelanayo zoomatshini ikhoyili emva kwekhoyili.

Enyanisweni, ukuqengqeleka kwemichilo yinkqubo. Ngaphandle kwendawo yokusila, iziphumo zakho zixhomekeke ekungeneni/kulawulo lokuphuma koxinzelelo, iicoilers/uncoilers, guides, roll coolant and lubrication, measurement sensors (ukutyeba/shape), automation, kunye nojongano lomsebenzi owenza umgca uhambe kakuhle endaweni yovalo.

Amanqaku entlungu yomthengi kunye noLungiso lwangempela

• Indawo yokuqaqanjelwa: Ukutyeba nokulahlwa kwabathengi.
  Iingcambu oonobangela:amandla aqengqelekayo angazinzanga, ukukhula kobushushu, ukutsaleka okungaguqukiyo, impendulo ecothayo, okanye umlinganiselo onganelanga wegeyiji.
  Ulungiso olubalulekileyo:ulawulo olukhawulezayo oluzenzekelayo lwegeyiji (AGC), umlinganiselo othembekileyo wobungqingqwa kwiindawo ezifanelekileyo, isikrunawuli esizinzileyo se-hydraulic screwdown, kunye nenkqubo yoxinzelelo engazingeliyo.
• Indawo yokuqaqanjelwa: Ukuthamba okulambathayo, i-edge wave, i-buckle esembindini, kunye “ne-wavy strip.”
  Iingcambu oonobangela:Ubude obungalinganiyo kububanzi, iziphumo zokugoba, isicwangciso esingalunganga sesithsaba, okanye izinto ezingenayo ezingangqinelaniyo.
  Ulungiso olubalulekileyo:ubume/umlinganiselo weflat, ukugoba okanye ukutshintsha ukhetho (xa kufanelekile), uyilo olungcono lweshedyuli yokupasa, kunye nolungelelwaniso loxinzelelo phakathi kwamacandelo.
• Indawo yokuqaqanjelwa: Iziphene kumphezulu (imikrwelo, amanqaku encoko, ifoto, amabala).
  Iingcambu oonobangela:imeko yomphezulu wokuqengqeleka, imiba yokupholisa/yokuthambisa, ukungahambi kakuhle komcu wokukhokela, ukungcangcazela, i-emulsion engcolisekileyo, okanye ukuphatha ikhoyili emdaka.
  Ulungiso olubalulekileyo:ukuhluzwa okucocekileyo kunye nolawulo lokupholisa, ukuqhubela phambili komcu kunye nezikhokelo, uyilo lokuma lokungcangcazela, ulwazi lokusila, kunye nokulawulwa kokuthunga / ukuphuma komsila.
• Inqaku lentlungu: Ukutshintsha okucothayo kunye nemveliso ephantsi.
  Iingcambu oonobangela:amanyathelo okuseta okwenziwa ngesandla, i-automation ebuthathaka, ixesha elide lokuthunga ikhoyili, okanye ukufikeleleka okulambathayo kwemiqulu kunye neebheringi.
  Ulungiso olubalulekileyo:ukuseta okusekwe kwiresiphi, i-HMI ecacileyo, iikhonsepthi zotshintsho olukhawulezayo apho kufuneka, iindawo zofikelelo olulula, kunye nolandelelwano lokuthunga oluzinzileyo.
• Indawo yeentlungu: Iindleko eziphezulu zokugcinwa kunye nexesha lokuphumla elingacwangciswanga.
  Iingcambu oonobangela:iibheringi ezigcwele kakhulu, ukutywinwa okulambathayo, ukuthambisa okubuthathaka, ukufudumeza ngokugqithisileyo, ukungahambi kakuhle, okanye ukunqongophala kobuchule bokusebenza.
  Ulungiso olubalulekileyo:Ukukhetha okuqinileyo, ukutywinwa okufanelekileyo kunye neenkqubo zokulubhalisa, ukubeka iliso kwimeko, inkqubo yokulungelelanisa, kunye nomthengisi ohambisa iinxalenye kunye namaxwebhu ngokukhawuleza.

Izinto eziphambili zobuGcisa ezithatha isigqibo seZiphumo

Ukuba uthelekisa kuphela amanani encwadana, uya kuphoswa abaqhubi bokwenyani bokusebenza. Ezi zinto ngokuqhelekileyo zenza okanye ziphule uzinzo kwi-aI-I-I-I-I-I-Strip Rolling Mill:

• Ulawulo lwamandla aqengqelekayo kunye nempendulo ye-screwdown
  Indawo yokumisa kufuneka isabele ngokukhawuleza ekutenxeni kobungqingqwa ngaphandle kwe-overshoot. Iinkqubo zeHydraulic kunye nombandela wokulungiswa kwempendulo kangangoko kumandla alinganisiweyo.
• Ulawulo oluzenzekelayo lokulinganisa kunye neqhinga lokulinganisa
  Ulawulo lwegeyiji lulungile kuphela njengophawu lokuyityisa. Cinga malunga nalapho ubukhulu bulinganiswa khona, ukuba i-loop iphendula ngokukhawuleza kangakanani, kunye nendlela inkqubo yokusingatha ukukhawuleza / ukuhla.
• Ulawulo loxinzelelo kumacandelo
  Uxinzelelo luchaphazela imilo, igeyiji, kunye nomphezulu. Ulawulo loxinzelelo oluzinzileyo lunciphisa ukuguquguquka kwekhoyili ukuya kwikhoyili kwaye kuthintela ukuqhawuka komcu ngexesha lokuthunga kunye notshintsho lwesantya.
• Ulawulo lobume/isithsaba
  Iingxaki zokulala zibiza kakhulu kuba zivela emva kwexesha-kaninzi emva kokusikwa okanye ukubunjwa. Ukuba i-flatness iyimfuneko ephambili yemveliso, cwangcisa umlinganiselo wemilo kunye nendlela yokulawula ehambelana noluhlu lwakho lwempahla.
• Ukupholisa, ukuthambisa, kunye nokuhluza
  Ubushushu kunye nokukhuhlana kuchaphazela igeyiji, umphezulu, kunye nobomi bokuqengqeleka. Isixokelelwano sokupholisa esicocekileyo, esilawulwa kakuhle sinokunciphisa iziphene kwaye sincede ukugcina iimeko zokuqengqeleka ezizinzileyo kwimiba emide.
• Ukukhokela kunye nokulawula
  Nokuba ukuma okukhulu akunako ukugcina umkhondo ombi wemigca. Isikhokelo esilungileyo sinciphisa umonakalo emaphethelweni, siphucula umgangatho wokujiya, kwaye sithoba amathuba okuqhawuka kwemichilo ngequbuliso.

Ukukhetha Ubumbeko oluLungileyo

Akukho "eyona mill" ilungileyo-kukho umdlalo ogqwesileyo woluhlu lwemveliso yakho, ubungakanani beekhoyili, kunye neethagethi zomgangatho. Nantsi indlela esebenzayo yokucinga ngoseto oluqhelekileyo:

Xa uthetha nababoneleli-nkonzo, chaza “iimeko zakho ezinzima”: elona bakala linzima, owona mcu ubanzi, elona geyiji ibhityileyo ekujoliswe kuyo, kunye neyona mfuno ingqongqo yokuba mcaba. Ilitye lokusila elikhangeleka ligqibelele kwiimeko eziqhelekileyo lingakwazi ukulwa nokugqithisa-kanye apho i-scrap iba yindleko.

Uludwe Lokutshekisha Lokucaciswa Phambi kokuba Usayine

Sebenzisa olu luhlu lokukhangela ukunciphisa umngcipheko wokusebenza kwaye wenze izindululo zibe lula ukuthelekisa:

• Inkcazo yemveliso: Uluhlu lwe-alloy / ibakala, ubukhulu obungenayo, ubukhulu obujoliswe kuyo, ububanzi bobubanzi, i-ID yekhoyili / i-OD, ubunzima bekhoyili, iimfuno zomhlaba.
• Iithagethi zonyamezelo: ukunyamezela ubukhulu, isithsaba / ukulindela ukuthamba, imida yesiphene somgangatho, i-coil ukwakha okulindelweyo.
• Iimfuno zesantya somgca: ubuncinci/esona santya siphezulu, iprofayile yokukhawulezisa, kulindeleke ukuba kugqitywe yonke imihla.
• Umda wokuzenzekela: indlela yokulawula igeyiji, ulungelelwaniso lwengcinezelo, ukugcinwa kweresiphi, imbali ye-alam, iimvume zabasebenzisi, iinketho zenkxaso ezikude.
• Iphakheji yokulinganisa: uhlobo lwegeyiji yobukhulu/indawo, ukutyeba/umlinganiselo wemilo (ukuba kuyimfuneko), ukubeka iliso lobushushu, iimfuno zokungena kwedatha.
• Izinto eziluncedo kunye neenyawo: amandla, amanzi, umoya ocinezelweyo, indawo yokupholisa inkqubo, iimfuno zesiseko, ukufikelela kwicrane.
• Iqhinga lokunxiba: izixhobo zokuqengqeleka kunye ne-spare rolls, iibheringi kunye nezitywina, izihlungi, iimpompo, izinzwa, amaxesha okukhokela kwiindawo ezibalulekileyo.
• Indlela yokwamkela: chaza iikhoyili zokuvavanya, iindlela zokulinganisa, kunye nokuba "ukudlula" kubonakala njani ngaphambi kokuthunyelwa nasemva kokufakwa.

Ukufakela, ukuKhomisa, kunye ne-Ramp-Up

Uninzi lwee-mill "ziyasilela" kungekhona ngenxa yokuba i-hardware imbi, kodwa ngenxa yokuba ukuthunyelwa kuyakhawuleza okanye kuncinci. Ukunyuswa okuqeqeshekileyo kukhusela imveliso yakho kunye neqela lakho:

• Isiseko kunye nokulungelelaniswa kuqala: Ukungalungelelani kakuhle kudala ukungcangcazela, ukunxiba, kunye nobukhulu obungahambelaniyo. Qinisekisa amanyathelo olungelelaniso kunye namaxwebhu.
• Ukubaleka okomileyo kunye nokuqinisekiswa kwe-interlock: Vavanya ukhuseleko loqhagamshelo, ingqiqo yokuthunga, umiselo olungxamisekileyo, kunye nokujonga isivamvo phambi kokuba istrip ingene emgceni.
• Uvavanyo oluqhubelekayo: qala ngezinto ezilula kunye nokunciphisa okuphakathi, emva koko uye kwiithagethi ezincinci kunye namabakala anzima njengoko uzinzo luphucula.
• Uqeqesho lomsebenzisi kunye neemeko zokwenyani: Bandakanya ukubuyiswa kwekhefu, ukuphatha umsila, ukulungisa ingxaki yokupholisa, kunye nokuxilongwa kobunzima.
• Ulungelelwaniso olusekwe kwidatha: Ubukhulu belog kunye neendlela zoxinzelelo; tune ulawulo loops esekwe kwiimeko zokwenyani ezisebenzayo kunesetingi esingagqibekanga.

ULondolozo kunye noLawulo lweeNdleko zokuSebenza

A I-I-I-I-I-I-Strip Rolling Milledibana ne-spec ngosuku lokuqala kusafuna uqeqesho lwenkqubo ukugcina intlanganiso kwiinyanga ezintandathu kamva. Gxininisa kwizinto zolondolozo ezichaphazela ngokuthe ngqo umgangatho kunye nexesha lokuphumla:

• Ulawulo loluhlu: ukugaya okungaguqukiyo, ukuhlolwa komphezulu kunye nokugcinwa. Landela umkhondo wobomi kunye neepateni zesiphene ngokweseti yoluhlu.
• Ukupholisa kunye nokuhluza: gcina ingqalelo kunye nokucoceka; phatha ukuhluzwa njengesixhobo esisemgangathweni, hayi nje into eluncedo.
• Iibheringi kunye netywina: ukubeka iliso kwiqondo lokushisa kunye nokungcangcazela; buyisela amatywina ngokukhawuleza ukuthintela umonakalo wosulelo.
• Ulungelelwaniso: ulungelelwaniso lweshedyuli yomlinganiselo wokutyeba kunye nezinzwa zoxinzelelo ukuze inkqubo yolawulo ihlale ithembekile.
• Uqeqesho lwamalungu asetyenzisiweyo: iindawo zokunxiba ezibalulekileyo; vumelana ngamaxesha okukhokela kunye namanani enxalenye kwangethuba, phambi kokuba ukwixesha likaxakeka.

Yintoni omele uyilindele kuMboneleli othembekileyo

Ukukhetha ilitye lokusila likwakhetha iqabane elifanelekileyo lexesha elide. Umthengisi onobuchule kufuneka akwazi ukuchaza kungekuphela nje "into esiyithengisayo," kodwa "indlela esikunceda ngayo ukuba ufikelele kwi-spec." Kwiingxoxo kunye Jiangsu Youzha Machinery Co., Ltd., umzekelo, kufuneka ulindele unxibelelwano olucacileyo kwiinketho zokucwangciswa, umda wokulawula, inkxaso yokugunyazisa, amaxwebhu, kunye nokucwangciswa kwe-spare-parts-kuba ezo ziyi-levers ezigcina umgca wakho uzinzile emva kokuba iqela lokufakela lishiye.

Cela ukucaciswa kwenkqubo: zicetyiswa njani iishedyuli zokupasa, yeyiphi imilinganiselo ebandakanyiweyo, indlela yokusombulula ingxaki, kwaye zeziphi izixhobo zoqeqesho eziza kufunyanwa ngabaqhubi bakho. Abona baboneleli abanamandla bathetha ngeziphumo eziphathekayo: ukulahlwa okumbalwa, ukuqhawulwa kwemichilo embalwa, ukuzinza ngokukhawuleza emva kokutshintshwa kweekhoyili, kunye neefestile zokulondoloza ezinokuqikelelwa.

FAQ

Sesiphi esona sizathu sikhulu sokuba ilitye lokusila livelise ubukhulu obungahambelaniyo?

Ubuninzi bokungahambelani buvela kwindibaniselwano yoxinzelelo olungazinzanga, ulawulo olucothayo okanye olungalungiswanga kakuhle, kunye neziphumo ze-thermal (utshintsho lwe-roll kunye ne-strip lobushushu). Indlela yenqanaba lenkqubo-umlinganiselo, impendulo yolawulo, kunye nezinto ezizinzileyo zoomatshini-idla ngokuyicombulula ngokuthembekileyo kunokuthi "ngamandla amaninzi."

Ndingalinciphisa njani iliza kwaye ndiphucule ukucaba?

Iingxaki zokulala zihlala zifuna ulungelelwaniso olungcono loxinzelelo kunye nesicwangciso semilo ehambelana nemathiriyeli yakho kunye nobubanzi bobubanzi. Ukuba ukucaba kuyimfuno ebalulekileyo yomthengi, cwangcisa umlinganiselo wemilo kunye nendlela yokulawula eyilelwe umxube wemveliso yakho.

Ngaba ndifanele ndikhethe ilitye lokusila elibuyisela umva okanye i-tandem Mill?

Ukuba uqhuba amabakala amaninzi kunye nobukhulu ngokutshintsha rhoqo, ii-mill ezibuyisela umva zinokuguquguquka. Ukuba iimfuno zakho zemveliso ziphezulu kwaye umxube wakho wemveliso uzinzile, indlela ye-tandem inokuzisa imveliso eyomeleleyo. Ukhetho oluchanekileyo luxhomekeke "kwikhoyili yakho enzima" kunye nesicwangciso sakho semveliso yemihla ngemihla.

Zeziphi izinto eziluncedo kunye nezixhobo ezixhasayo ezihlala zijongelwa phantsi?

Umthamo wokuhluza okupholisayo, umgangatho wamanzi, uzinzo lwamandla, kunye nofikelelo lwecrane luqhele ukujongelwa phantsi. Ezi zichaphazela ngokuthe ngqo umgangatho womphezulu, ubomi be-roll, kunye nesantya sokulondoloza.

Ndizibhala njani iindlela zokwamkelwa ezindikhusela ngokwenene?

Chaza imathiriyeli yovavanyo, ubungqingqwa/ubucaba, indlela yokulinganisa, ubungakanani besampulu, kunye neemeko zokubaleka (uluhlu lwesantya, ukuncipha, ubunzima bekhoyili). Bandakanya okwenzekayo xa iithagethi ziphosakele kwaye uvavanyo ngokutsha luya kusingathwa njani emva kwezilungiso.

Iingcamango zokuvala

Ikhethwe kakuhleI-I-I-I-I-I-Strip Rolling Millayigcini nje ngokuba "yi-roll strip" -izinzisa inkqubo yakho ukuze abaqhubi bakwazi ukuqhuba ngokuzithemba, umgangatho uqikeleleka, kwaye i-scrap iyayeka ukutya umda wakho. Ukuba uvavanya umgca omtsha okanye uceba ukuphuculwa, lungelelanisa ulungelelwaniso, iphakheji yokulawula, kunye nesicwangciso senkxaso kunye neemfuno zakho zemveliso ezinzima-kungekhona ezona zilula.

Ukuba ufuna ukuxoxa ngoluhlu lwakho lwekhoyili, iithagethi zonyamezelo, kunye nolungelelwaniso oluhambelana neenjongo zakho zemveliso,Qhagamshelana nathiukuqalisa incoko ebonakalayo, eqhutywa ngokuthe ngqo kunye neqela kwiJiangsu Youzha Machinery Co., Ltd.