Indlela yokuqinisekisa ukuchaneka kwe-welding ye-Photovoltaic Welding Strip Rolling Mill

       Lo mbuzo uphakamisa ikhonkco eliphambili kwimveliso ye-photovoltaic welding strips. I-Photovoltaic Welding Strip Rolling Mill iqinisekisa ubukhulu becala ukuchaneka kwe-dimensional kunye nokuhambelana kwembonakalo ye-welding strips ngokusebenzisa iindlela ezintathu eziphambili: i-hardware design echanekileyo, i-real-time-close-loop control, kunye nokulungiswa kwenkqubo.

I-1, i-hardware echanekileyo: isiqinisekiso esisisiseko solawulo oluchanekileyo

       I-Hardware "yi-skeleton" eqinisekisa ukuchaneka, kunye noyilo oluchanekileyo oluphezulu kunye nokulungiswa kwayo yonke into ukusuka kumacandelo angundoqo ukuya kwizakhiwo ezincedisayo.

Ubulukhuni obuphezulu kunye nelitye lokusila elichanekileyo

       I-roller yinxalenye ephambili eqhagamshelana ngokuthe ngqo nocingo lwetsimbi kwaye inika ubume obunqamlezayo. Ngokuqhelekileyo yenziwe nge-tungsten carbide okanye i-high-speed steel material, kunye nobukhulu bomhlaba bulawulwa ngaphantsi kwe-Ra0.1 μ m. Ukuchaneka kokulungiswa kwayo kuphezulu kakhulu, kwaye ukunyamezelana kwedayamitha yerola kunye nempazamo ye-cylindricity kufuneka ilawulwe ngaphakathi kwe-± 0.001mm ukunqanda ukutenxa kobungakanani be-welding ebangelwa yimpazamo yerola.

Isakhelo esiqinileyo kunye nenkqubo yothumelo ezinzileyo

       Isakhelo senziwe nge-integrated casting okanye i-high-high-strength steel welding ukuqinisekisa ukuba akuyi kubakho deformation ngenxa yoxinzelelo ngexesha lenkqubo yokuqengqeleka. Ngelo xesha, inkqubo yokuhambisa (njengee-motor servo kunye ne-screws yebhola) ithatha amacandelo achanekileyo aphezulu, angakwazi ukulawula ngokuchanekileyo isantya kunye nokunciphisa uxinzelelo lwe-rolling mill, ukuphepha ukungazinzi kwe-rolling okubangelwa ukuhanjiswa okanye ukungcangcazela.

Isikhokelo esichanekileyo kunye nendlela yokubeka indawo

       Ngexesha lenkqubo yokukhulula kunye nokubuyisela umva, izixhobo ze-pneumatic okanye ze-servo zesikhokelo zixhotyiswe ukuqinisekisa ukuba ucingo lwentsimbi luhlala lungena kumbindi we-axis ye-rolling mill, ukunqanda ububanzi be-welding strip okanye i-edge burrs ebangelwa yi-wire offset.

2Ulawulo lwexesha lokwenyani oluvaliweyo: ukulungisa ngokuguquguqukayo ukutenxa kokuchaneka

      Ukudibanisa phakathi kwee-sensor kunye neenkqubo zokulawula kwenza ukubeka iliso ngexesha langempela kunye nokulungiswa kweempazamo ngexesha lenkqubo yokuqengqeleka, eyona "ingqondo" eqinisekisa ukuchaneka.

Ubuninzi be-intanethi / ukubonwa kobubanzi kunye nengxelo

      Igeyiji yobukhulu beLaser kunye negeyiji yobubanzi be-optical ifakwe kwindawo yokuphuma yokusila, enokuthi iqokelele idatha yobukhulu kunye nobubanzi be-welding strip kaninzi ngesekhondi. Ukuba ubungakanani bugqithise uluhlu lokunyamezela, inkqubo yokulawula iya kulungelelanisa ngokukhawuleza inani loxinzelelo lwe-roll (ukuphambuka kobunzima) okanye indawo yesikhokelo (ukuphambuka kobubanzi) ukufezekisa ukulungiswa okuguquguqukayo.

Ulawulo loxinzelelo rhoqo

      Kuyo yonke inkqubo ukusuka ekuphumeni ukuya ekubuyiseleni umva, ukunyanzeliswa kocingo kubekwa iliso ngexesha lokwenyani yinzwa yoxinzelelo, kunye nezantya zokukhulula kunye nokubuyisela umva zihlengahlengiswa yinkqubo ye-servo ukuqinisekisa uxinzelelo oluzinzile (oluhlala lulawulwa ngaphakathi ± 5N). Ukuguquguquka koxinzelelo kunokubangela ukuba umtya we-welding wolule okanye ucinezele, okuchaphazela ngokuthe ngqo ukuchaneka komda. Ulawulo lokuxinana rhoqo lunokuyinqanda ngempumelelo le ngxaki.

Ulawulo lwembuyekezo yobushushu

      Ebudeni benkqubo yokuqengqeleka, ukungqubana phakathi kwelitye lokusila kunye nentambo yocingo kuvelisa ubushushu, obunokubangela ukwanda kobushushu kunye nokucutheka kwelitye lokungqusha, ngaloo ndlela kuchaphazele ubungakanani bomgca odityanisiweyo. Ezinye ii-rolling Mills eziphezulu zixhotyiswe nge-sensors zobushushu kunye neenkqubo zokupholisa ukujonga ubushushu be-rolling Mill ngexesha langempela kunye nokulungelelanisa ubuninzi bamanzi okupholisa ukubuyisela ukuphambuka okuchanekileyo okubangelwa utshintsho lobushushu.

3,Ukulungiswa kwenkqubo: Ziqhelanise nemathiriyeli eyahlukeneyo kunye neemfuno zokuchazwa

      Ngokulungisa iiparameters zenkqubo yezinto ezahlukeneyo ze-solder strip (ezifana ne-tin plated copper, ubhedu olusulungekileyo) kunye neenkcukacha (ezifana ne-0.15mm × 2.0mm, 0.2mm × 3.5mm), ukuzinza kokuchaneka kuphuculwe ngakumbi.

Ukuhanjiswa okuqengqelekayo kokupasa okuninzi

      Kwiimathiriyeli zocingo ezityebileyo, aziyi kuqengqeleka ngokuthe ngqo kwithagethi ekujoliswe kuyo ngokudlula enye, kodwa ziya kucuthwa ngokuthe ngcembe kwi-2-4 yokudlula. Misela isixa esifanelekileyo sokunciphisa ipasi ngalinye (ezifana nokunciphisa nge-30% -40% kwipaseji yokuqala kunye nokuncipha ngokuthe ngcembe ekugqithiseni okulandelayo) ukuphepha ukuguqulwa okungalinganiyo kocingo okanye umonakalo kwi-rolling mill ebangelwa ukunyanzeliswa koxinzelelo olugqithisiweyo kwipasi enye.

Ukunyangwa komphezulu kunye nokuthambisa kwi-rolling Mill

      Khetha inkqubo efanelekileyo yokulungiswa komphezulu welitye lokusila (efana ne-chrome plating, i-nitriding) esekwe kwimathiriyeli yocingo, kwaye uyitshatise ne-oyile yokuthambisa ekhethekileyo. Ukuthambisa okulungileyo kunokunciphisa i-coefficient ye-friction, kunqande imikrwelo kumphezulu wocingo, ukunciphisa izinga lokuguga kwelitye lokusila, kunye nokwandisa ixesha lokulondoloza ukuchaneka.