Ziziphi iindawo zokugcina i-photovoltaic welding strip rolling mill

       Siye salungisa iindawo zokugcina i-photovoltaic welding strip rolling mill ukusuka kwimilinganiselo emine: ukugcinwa kwemihla ngemihla, ukugcinwa rhoqo, ukugcinwa okukhethekileyo, kunye nokuthintela iimpazamo. Ingqiqo icacile kwaye ihambelana nokusebenza kwemveliso, kwaye ifanelekile ukusebenza ngokuzinzile kwezixhobo kunye neemfuno zokuchaneka kwe-welding strip. Iinkcukacha ezithe ngqo zezi zilandelayo:

1,Ukugcinwa kwemihla ngemihla (imisebenzi efunekayo ngaphambi kokuqalisa / ngexesha lokuvelisa / emva kokuvalwa)

       Injongo ephambili: Ukuqinisekisa ukuba isixhobo sikulungele ukusetyenziswa ekuqaleni, kunqande ukusilela ngequbuliso ngexesha lemveliso, kwaye ugcine ukuchaneka kokubunjwa kwe-welding strip.

Ukuhlolwa kwangaphambili

       Ukuhlolwa komqulu: Jonga umphezulu womqulu wokusebenza ukuze ubone imikrwelo, ukuncamathela kwealuminiyam, kunye nomhlwa. Umphezulu kufuneka ugudiswe kwaye ungabikho ukungcola, kwaye naziphi na iziphene kufuneka zicocwe ngexesha elifanelekileyo (ukuphepha ukukrazula umphezulu we-welding strip kunye nobukhulu obungalinganiyo)

       Ukuhlolwa kokuthambisa: Jonga inqanaba le-oyile kwindawo nganye yokuthambisa yelitye lokusila (iibheringi eziqengqelekayo, iigiya zokuhambisa, iirola ezikhokelayo) ukuqinisekisa ukuba i-oyile yokuthambisa eyaneleyo kwaye akukho kuvuza kweoyile okanye ukunqongophala.

       Ukuhlolwa kokhuseleko: Izixhobo zokukhusela zizalisekile kwaye ziqinile, iqhosha lokumisa likaxakeka libukhali, akukho zinto zangaphandle zithintela iindawo zokuhambisa, kwaye iisekethe zombane azonakaliswa.

       Ukuchaneka kokujonga: Qinisekisa ixabiso lebhentshi ye-gap ye-roll ukuqinisekisa ukuba iyahambelana neenkcukacha zomgca we-welding oza kuqengqeleka, kwaye ugweme ukonakalisa izixhobo ngokuqengqeleka ngaphaya kwemimiselo.

Ukuhlolwa ngexesha lemveliso (rhoqo kwiiyure ezi-1-2)

       Ubume bokusebenza: Ukubeka iliso kwingxolo yokusebenza kwesixhobo kwaye akukho ngxolo ingaqhelekanga (izandi eziphetheyo okanye izandi zegiya zifuna ukuvalwa kwangoko); Qaphela ukuba akukho kungcangcazela kumandla kumzimba wenqwelomoya

       Ukujongwa kobushushu: Ukunyuka kobushushu beebheringi zerola kunye neenjini akufuneki kudlule kwi-60 ℃. Ukuba ubushushu buphezulu kakhulu, misa umatshini kwangethuba ukuze uphole kwaye uphephe ukutshisa iindawo

       Umtya wokuwelda umgangatho wonxibelelaniso: Ukuba kukho ukutenxa kobunzima, iedge burrs, okanye imikrwelo yomphezulu kumtya wokuwelda, kufuneka kuqwalaselwe kuqala ukuba ilitye lokusila ligugile okanye limdaka.

       Isixokelelwano sokupholisa: Ukuba sisisila sokuqengqeleka esipholileyo samanzi, jonga ukuba ukujikeleza kwamanzi okupholisa kuhamba kakuhle, ngaphandle kokuvaleka okanye ukuvuza, ukuqinisekisa ukupholisa okufanayo kwelitye lokusila (ukuthintela ukuguquka kwe-thermal ye-rolling Mill)

Ukucoca emva kokuvalwa (ukuphela kwemveliso yemihla ngemihla)

       Ukucoca ngokucokisekileyo: Sebenzisa ibrashi kunye nomoya ocinezelweyo ukucoca i-aluminium shavings kunye nothuli kumphezulu we-rolling mill, isakhelo, kunye nesixhobo sesikhokelo (i-photovoltaic welding strips ininzi i-tin plated copper strips / imicu ye-aluminium, ethanda ukunamathela kwaye ifuna ukucocwa ngokucokisekileyo)

       Ukhuselo lomphezulu: Ukuba umatshini umisiwe ngaphezulu kweeyure ezisi-8, sebenzisa i-oyile ye-anti rust kumphezulu welitye lokusila ukunqanda i-oxidation kunye nokubola.

       Umbutho wokusingqongileyo: Akukho ngqokelela yenkunkuma ejikeleze isixhobo, kwaye umoya kunye nokoma kuyagcinwa ukuthintela uthuli ukuba lungene ngaphakathi kwesixhobo.

2Ulondolozo lwarhoqo (olwenziwa ngamaxesha athile, luqinisekisa ukuchaneka okungundoqo kunye nokwandisa ubomi)

       Injongo ephambili: Ukusombulula ingxaki yokunxiba kunye nokukrazula okungenakugutyungelwa kukugcinwa kwemihla ngemihla, qinisekisa ukusebenza okuzinzile kwexesha elide lokusila, kwaye ugweme ukuthotywa kokuchaneka.

Ukugcinwa kweveki

       Ukuthambisa kunye nokugcinwa: Yongeza igrisi yokuthambisa/ioyile kwiindawo ezahlukeneyo zothumelo (iigiya, amatyathanga, iibheringi), ngakumbi iibheringi eziziirola, ezifuna ukuthanjiswa okwaneleyo ukunciphisa ukuguga nokukrazuka.

       Ulungelelwaniso lwe-Gap: Phinda ujonge umsantsa osebenzayo welitye lokusila. Ngenxa yokunxiba okuncinci ngexesha lokuqengqeleka kwexesha elide, uhlengahlengiso luyafuneka ukuze kuqinisekiswe ukunyamezelwa kobungqingqwa bomgca we-welding (photovoltaic welding strip tolerance ihlala i-≤± 0.005mm)

       Amacandelo okukhokela: Khangela ukuba i-roller ekhokelayo kunye nevili lokumisa ligugile, ukuba ukujikeleza kugudileyo, kwaye ukuba kukho nayiphi na i-jamming, buyisela indawo yokuthwala ngexesha elifanelekileyo.

Ukugcinwa kwenyanga

       Ukugcinwa komqulu: Pholisha umqulu ukususa imikrwelo emihle kunye neengqimba ze-oxide, ubuyisele ukuguda komphezulu (okuchaphazela ngokuthe ngqo ukucaba komphezulu we-weld strip)

       Inkqubo yothumelo: Jonga ukucocwa komnatha wegiya kunye noxinzelelo lwekhonkco, kwaye uhlengahlengise nakuphi na ukukhululeka ngexesha elifanelekileyo; Igugile kakhulu kwaye iphawulelwe ukutshintshwa

       Ukupholisa/INkqubo yeHydraulic: Coca isikrini sokucoca umbhobho wokupholisa amanzi ukunqanda ukuvaleka kwesikali; Jonga umgangatho weoyile yenkqubo yehydraulic, akukho turbidity okanye ukuwohloka, kwaye uzalise ioyile yehydraulic

       Inkqubo yombane: Coca uthuli olusuka kwi-motor kunye nekhabhinethi yokulawula, khangela ukuba iitheminali zocingo azikhululeki, kwaye ugweme ukunxibelelana kakubi.

Ukugcinwa kwekota

       Ukugcinwa kwecandelo elingundoqo: Ukuqhawula iibheringi ze-roller, jonga iqondo lokugqoka, ulinganise ukucocwa, kwaye utshintshe ngokukhawuleza ukuba udlula ukunyamezela; Jonga idigri yokugoba yelitye lokusila. Ukuba kukho nayiphi na i-deformation, kufuneka ilungiswe okanye itshintshwe

       Ukuqinisekiswa kokuchaneka: Sebenzisa izixhobo zokulinganisa zobuchwephesha ukulinganisa ukuchaneka ngokubanzi kwe-rolling mill (i-roll parallelism, i-perpendicularity), kunye naluphi na ukutenxa kufuneka kulungiswe ngokuhlengahlengisa iibholithi (ukuchaneka kubeka ngokuthe ngqo ireyithi yesiqinisekiso se-welding strip)

       Amacandelo okutywina: Faka indawo nganye yokutywina (itywina, isitywina sehydraulic) ukunqanda ukuvuza kweoyile kunye nokungena kothuli.

Ulondolozo lonyaka (ulungiso olukhulu, ukwenziwa kokuvalwa)

       I-disassembly ebanzi: Yenza ukuchithwa okubanzi kunye nokuhlolwa kwe-mainframe ye-rolling mill, inkqubo yokuhambisa, inkqubo ye-hydraulic, kunye nenkqubo yombane.

       Ukutshintshwa kwecandelo: Faka endaweni yamacandelo angundoqo anje ngeerola, iigiya, iibheringi, iimotha, njl.njl. eziguge kakhulu; Faka endaweni yazo zonke iisekethe ezigugayo kunye nezangqa zokutywina ngezitsha

       Ukusetha kwakhona ngokuchanekileyo: Ukuchaneka ngokubanzi komtshini kuhlaziywa ukuze kuqinisekiswe ukuthotyelwa kweemfuno ezichanekileyo ezichanekileyo ze-photovoltaic welding strip rolling.

       Uvavanyo lokusebenza: akukho mthwalo welingo lokuqhuba + ukuqhutywa kovavanyo lomthwalo, ukuqinisekisa ukuzinza kokusebenza kwesixhobo kunye nokuchaneka kwe-welding strip rolling. Imveliso inokuqalisa kwakhona emva kokuhlangabezana nemigangatho

I-3, Ukugcinwa okukhethekileyo (unyango olujoliswe kuyo, olulungiselelwe iimfuno ezikhethekileyo zeribhoni ye-photovoltaic)

       Iribhoni ye-photovoltaic ineemfuno eziphezulu kakhulu zokuchaneka kobukhulu kunye nomgangatho womphezulu, kwaye ifuna ukugcinwa okujoliswe kuyo kwiindawo ezintathu.

Ulondolozo olukhethekileyo lwelitye lokusila (iqhosha elingundoqo)

       Ukuqengqeleka kwemichilo ye-photovoltaic welding kufuna iimfuno ezingqongqo zokuqina kunye nokugudiswa kwee-rolling rolls. Ukuqina komphezulu we-rolling rolls kufuneka kube ≥ HRC60, kwaye ukuqina kufuneka kuhlolwe rhoqo. Ukuba ayanelanga, kufuneka icinywe kwakhona

       Musa ukusebenzisa izinto eziqinileyo ukukrwela umphezulu welitye lokusila. Sebenzisa kuphela ibhrashi ethambileyo ethambileyo okanye iarhente yokucoca ekhethekileyo yokucoca ukunqanda ukonakalisa umphezulu wengubo

       Ukuba ilitye lokusila linezibonda zalapha ekhaya okanye imikrwelo enzima engakwaziyo ukupolishwa kwaye ilungiswe, kufuneka itshintshwe ngokukhawuleza, kungenjalo iya kubangela ukuba kubekho i-batch scrap of welding strips.

Ulondolozo oluchanekileyo olukhethekileyo

       Emva kokutshintsha iinkcukacha ze-welding strip (ububanzi, ubukhulu) ngexesha ngalinye, isithuba phakathi kwee-roller kufuneka sihlaziywe, kwaye uvavanyo lwe-5-10 yeemitha ze-welding strip kufuneka luqhutywe. Kuphela emva kokudlula ukuhlolwa kunokuveliswa ngobuninzi

       Ukuveliswa kwexesha elide leentambo zokuwelda ezichaziweyo ezifanayo kufuna ukuba kuhlolwe ngokungacwangciswanga kokuchaneka komqulu rhoqo ngeentsuku ezi-3 ukunqanda ukuqokeleleka komkhondo kunye nokukrazuka okunokukhokelela ekuchanekeni okungaphaya komgangatho.

I-tin plating / i-welding welding tape ukulungiswa kunye nokugcinwa

       Xa uqengqeleka imicu ye-welding ye-tin, kuyimfuneko ukucoca iitshiphusi zetoti ezishiyekileyo kumphezulu wendawo yokusila ngexesha elifanelekileyo emva kokumisa umatshini ukunqanda umaleko we-tin uncamathele kwilitye lokusila kumaqondo obushushu aphezulu.

Xa uqengqeleka imichilo ye-welding, kuyimfuneko ukucoca rhoqo i-coat eshiyekileyo kumphezulu we-roller yesikhokelo ukuthintela ukuchaphaza ukuthambeka komgca we-welding.

4, Gcina i-taboos engundoqo kwaye uthintele iimpazamo (isitshixo sokuthintela imigibe)

Taboos ezingundoqo (umsebenzi owalelwe ngokungqongqo)

       Kuthintelwe ngokungqongqo ukuqalisa umatshini ngaphandle kokuthambisa: Ukuqengqeleka kwimeko yokunqongophala kweoyile kunokubangela ukudinwa, ukutshixa, kunye nomonakalo omkhulu wezixhobo.

       Ukuthintela ngokungqongqo ukuqengqeleka okugqithisileyo: Ukuqengqeleka ngenkani imicu yewelding ngaphaya kobukhulu obulinganisiweyo/ububanzi belitye lokusila kunokubangela ukugoba kwelitye lokungqusha kunye nokwaphuka kwenkqubo yothumelo.

       Kunqatshelwe ngokungqongqo ukusebenza ngeempazamo: kwimeko yengxolo engaqhelekanga, ubushushu obuphezulu, okanye ukuchaneka okungaphezulu komgangatho, umatshini kufuneka umiswe ngokukhawuleza, kwaye unqatshelwe "ukuxuba kunye nokudibanisa" ukubangela ukuba impazamo yandise.

       Akuvumelekanga ngokungqongqo ukuhlambulula ikhabhinethi yokulawula umbane ngokuthe ngqo ngamanzi: ukukhusela iisekethe ezimfutshane, kuphela umoya ocinezelweyo owomileyo kufuneka usetyenziselwe ukucoca.

Ukuthintela iimpazamo eziqhelekileyo

       Ubunzima bomgca we-welding: Rhoqo ulungelelanisa umsantsa phakathi kwemiqulu yokuqengqeleka, jonga ukuhambelana kwemiqulu, kwaye ngokukhawuleza ucoce ukungcola okuncamatheleyo kwimiqulu yokuqengqeleka.

       Imikrwelo kumphezulu we-welding strip: Gcina ilitye lokusila ligudile, licocekile ukungcola kumacandelo esikhokelo, kwaye uthintele izinto zangaphandle ukuba zingangeni kwindawo yokuqengqeleka.

       Ukungcangcazela kwezixhobo kunye nengxolo engaqhelekanga: Qinisa iibholithi rhoqo, lungisa izinto ezikhutshwayo, kwaye ubeke endaweni yeebheringi ezigugileyo.

       Ukufudumeza kwemoto: Coca uthuli kwifeni yokupholisa imoto, jonga ukuba umthwalo ungaphaya komgangatho, kwaye unqande ukusebenza ngokugcwala.

5, Amanqaku aphambili oncedo lolondolozo (ukwandisa ubomi besixhobo)

       Ukulungelelaniswa kwe-oyile: Ioyile yokuthambisa ekhethekileyo yokugaya i-oyile yokuthambisa (i-viscosity elungiselelwe iimeko zokusebenza kwezixhobo), i-oyile yehydraulic kufuneka ihluzwe rhoqo ukunqanda ukungcola ukuba kunxibe iindawo.

       Ulawulo lokusingqongileyo: Izixhobo kufuneka zibekwe kwindawo yokusebenzela eyomileyo nengenathuli ukuze kuthintelwe ukusilela kombane kunye nokonakala kwenxalenye okubangelwa bubume bendawo efumileyo; Ubushushu beworkshop bulawulwa kwi-15-30 ℃ ukunqanda ilitye lokusila ekukhuleni nasekucuthekeni, okunokuchaphazela ukuchaneka.

       Imimiselo yabasebenzi: Abaqhubi kufuneka bafumane uqeqesho ngaphambi kokuba bathathe izithuba zabo, kwaye akuvumelekanga ngokungqongqo ukulungelelanisa iiparamitha ngokuphulwa kwemimiselo. Iirekhodi zogcino kufuneka zigcinwe kwaye zigcinwe (ngenjongo yokukhangela unobangela weempazamo)